1. Introduction
This manual provides essential information for the safe and effective use of your Benchmade Bugout 535 folding knife. Please read these instructions carefully before using the product and retain them for future reference.
The Benchmade Bugout 535 is a lightweight, manual-opening folding knife designed for everyday carry (EDC) and outdoor activities such as hiking, camping, and backpacking. It features a durable construction with premium materials.
2. Product Features
- Lightweight Design: Engineered for minimal weight, making it ideal for daily carry.
- CPM-S30V Steel Blade: Offers excellent edge retention and corrosion resistance. The blade features a precision drop-point construction with a serrated edge for versatility.
- Grivory Handle: Fully ambidextrous handle with an ergonomic textured grip, molded from glass-filled nylon for superior durability.
- AXIS Locking Mechanism: Ensures secure blade deployment and closure, providing safety and ease of use.
- Reversible Clip & Lanyard Hole: Offers flexible carry options.
Image: Detail of the AXIS lock mechanism and Grivory handle.
Image: Detail of the CPM-S30V blade with drop-point style and serrated edge.
3. Setup and Initial Inspection
Upon receiving your Benchmade Bugout 535, perform the following steps:
- Unpackaging: Carefully remove the knife from its packaging.
- Visual Inspection: Examine the knife for any signs of damage or manufacturing defects. Ensure the blade is securely seated when closed and that the handle components are intact.
- Blade Sharpness: The knife comes factory-sharp. Handle with extreme care.
- Pocket Clip Adjustment: The deep-carry pocket clip is reversible. If you wish to change its orientation, use a T6 Torx wrench to remove the screws, reposition the clip, and re-secure the screws. Do not overtighten.
4. Operating Instructions
The Bugout 535 features a manual-opening blade with the AXIS locking mechanism.
4.1 Opening the Blade
- Grip the handle firmly.
- Place your thumb on one of the ambidextrous thumb studs located on the blade.
- Apply outward pressure with your thumb to pivot the blade open until the AXIS lock engages with an audible click. Ensure the blade is fully locked before use.
4.2 Closing the Blade
- Ensure your fingers are clear of the blade path.
- Pull back on the AXIS lock bar (the small bar on the spine of the handle) with your thumb and forefinger.
- While holding the lock bar, gently pivot the blade closed until it is fully seated in the handle. Release the lock bar once the blade is safely closed.
Image: Knife in open position, ready for use.
Image: Knife being used for a common task.
5. Maintenance
Proper maintenance ensures the longevity and performance of your Benchmade Bugout 535.
5.1 Cleaning
- Hand Wash Only: Clean the knife by hand with mild soap and water. Avoid harsh chemicals or abrasive materials.
- Rinse Thoroughly: Ensure all soap residue is removed.
- Dry Completely: Dry the knife immediately after washing to prevent corrosion, especially in the pivot area. Use a soft cloth.
- Lubrication: Apply a small amount of high-quality knife lubricant to the pivot area periodically to maintain smooth action.
5.2 Sharpening
The CPM-S30V steel blade is designed for excellent edge retention. When sharpening is required, it is recommended to use appropriate sharpening tools or professional services to maintain the blade's integrity and factory edge angle.
6. Troubleshooting
- Stiff or Gritty Pivot Action: New knives may exhibit a slightly stiff or gritty feel in the pivot. This can often be resolved by repeated opening and closing to wear in the mechanism. If persistent, the pivot screw (Torx T10) can be loosened by a very small increment (10-20 degrees) to allow freer movement. Adjust gradually until desired action is achieved, then ensure the screw is secure but not overtightened.
- Loose Thumb Stud: If a thumb stud becomes loose, it can typically be re-secured with a small amount of threadlocker (non-permanent) and a T6 Torx wrench. If lost, contact Benchmade for a replacement.
- Blade Play: If there is excessive side-to-side or up-and-down blade play when the knife is open, ensure the pivot screw is adequately tightened. If the issue persists, it may indicate wear on the AXIS lock components, and professional inspection is recommended.
7. Specifications
| Feature | Detail |
|---|---|
| Model Name | Bugout 535 |
| Model Number | 535S |
| Blade Material | CPM-S30V Stainless Steel (58-60 HRC) |
| Blade Length | 3.24 inches (8.23 cm) |
| Blade Thickness | 0.090 inches (2.29 mm) |
| Blade Type | Serrated Drop Point |
| Open Length | 7.46 inches (18.95 cm) |
| Closed Length | 4.22 inches (10.72 cm) |
| Handle Material | Glass Reinforced Nylon (Grivory) |
| Handle Thickness | 0.42 inches (10.54 mm) |
| Weight | 1.85 ounces (52.45 g) |
| Locking Mechanism | AXIS Lock |
| Hand Orientation | Ambidextrous |
| Manufacturer | Benchmade |
| UPC | 610953150129 |
8. Warranty and Support
8.1 Benchmade LifeSharp Service
Benchmade offers its LifeSharp service for the lifetime of your knife. At no cost to you, Benchmade will inspect, repair, clean, oil, adjust, and re-sharpen your Benchmade knife to a factory-sharp edge. This service helps maintain your knife's performance and extends its lifespan.
Image: Benchmade LifeSharp Service details.
8.2 Contacting Support
For further assistance, warranty claims, or to utilize the LifeSharp service, please visit the official Benchmade website or contact their customer support directly. Refer to the packaging or the official website for the most current contact information.
