1. Introduction
This manual provides essential information for the safe and effective operation and maintenance of your Harmar AL100 Universal Scooter Lift. The AL100 is designed to transport a wide range of mobility scooters, offering a fully automatic lifting solution for vehicle attachment. It features a robust aluminum deck and a 350 lb capacity.
Please read this manual thoroughly before installation or operation to ensure proper use and to prevent injury or damage to the lift or your vehicle.
2. Safety Information
- WARNING: Always ensure the scooter is properly secured on the lift platform before driving.
- CAUTION: Do not exceed the lift's maximum weight capacity of 350 lbs. Refer to your scooter's manual for its weight.
- IMPORTANT: Before ordering, it is crucial to verify compatibility with your specific vehicle and scooter. Contact Harmar or your dealer for assistance.
- Keep hands and clothing clear of moving parts during operation.
- Ensure the lift is properly installed and maintained according to the instructions to prevent accidents.
- Do not allow children to operate or play near the lift.
3. Components and Features
The Harmar AL100 Universal Scooter Lift includes several key components designed for ease of use and durability:
- Aluminum Deck: The main platform for carrying the scooter, measuring 27.5" x 39".
- Adjustable Cradle: Extends up to 46" to accommodate various scooter sizes.
- Motor Cover: Protects the lift's motor, includes a key lock for security.
- Toggle Switch: Controls the automatic lifting and lowering functions.
- License Plate Holder and Light: Ensures visibility and compliance with road regulations.
- Manual Override: Allows for manual operation in case of power failure.
- Hitch Adapter (AL123/HD Class III): Facilitates attachment to your vehicle's hitch receiver.
- Swing-Away Arm: (If included with your model) Allows the lift to pivot away from the vehicle for trunk access.
Figure 1: Harmar AL100 Universal Scooter Lift with scooter loaded, attached to a vehicle's hitch. This image illustrates the lift's overall structure and how it connects to the vehicle.
4. Setup and Installation
Proper installation is critical for the safe and reliable operation of your AL100 lift. It is highly recommended that installation be performed by a qualified technician.
- Compatibility Check: Before beginning, ensure your vehicle's hitch receiver is compatible with the AL123/HD Class III hitch adapter and that your vehicle's suspension can support the combined weight of the lift and your scooter.
- Attach Hitch Adapter: Securely insert the AL123/HD Class III hitch adapter into your vehicle's hitch receiver. Follow the adapter's specific instructions for proper fastening.
- Mount Lift Assembly: Attach the main lift assembly to the hitch adapter. Ensure all bolts and pins are correctly aligned and tightened according to the provided hardware instructions.
- Electrical Connection: Connect the lift's wiring harness to your vehicle's electrical system. This typically involves connecting to the vehicle's battery and tail light wiring for power and license plate light functionality. Consult a professional if you are unsure about electrical connections.
- Adjust Cradle: Adjust the scooter cradle on the platform to match the wheelbase of your scooter. Ensure the scooter will sit securely and balanced on the platform.
- Test Operation: Before loading a scooter, perform a full cycle of lifting and lowering the platform to ensure smooth operation and proper electrical function.
Figure 2: Close-up view of the Harmar AL100's hitch connection point. This illustrates how the lift attaches to the vehicle's hitch receiver.
5. Operating Instructions
The AL100 lift is designed for fully automatic operation. Follow these steps to load and unload your scooter:
- Prepare the Lift: Ensure the lift platform is in the lowered position. If equipped with a swing-away arm, ensure it is locked in the travel position.
- Position Scooter: Drive or push your scooter onto the lift platform. Align the scooter's wheels with the adjustable cradle.
- Secure Scooter: Use the provided tie-downs or securing straps to firmly attach the scooter to the lift platform. Ensure the scooter cannot move during transit.
- Lift Scooter: Insert the key into the motor cover lock and turn it to the "ON" position. Use the toggle switch to raise the platform until the scooter is fully lifted and secured in the travel position. The lift will automatically stop when fully raised.
- Lock Motor Cover: Turn the key to the "OFF" position and remove it to prevent unauthorized operation.
- Unloading: To unload, reverse the lifting process. Insert the key, turn to "ON", and use the toggle switch to lower the platform. Once the platform is fully lowered, remove the securing straps and carefully drive or push the scooter off the lift.
- Manual Override: In case of electrical failure, locate the manual override mechanism (refer to the detailed diagram in the full product manual). Follow instructions to manually raise or lower the platform.
Figure 3: Detail of the Harmar AL100's motor cover with key lock and toggle switch. This shows the primary controls for operating the lift.
6. Maintenance
Regular maintenance ensures the longevity and safe operation of your Harmar AL100 lift.
- Monthly: Inspect all moving parts, bolts, and electrical connections for wear, damage, or looseness. Tighten any loose fasteners.
- Quarterly: Clean the lift platform and all components. Lubricate pivot points and moving parts with a suitable lubricant as recommended by Harmar.
- Annually: Have the lift inspected by a qualified service technician to ensure all components are functioning correctly and safely.
- Keep the motor cover clean and free of debris.
- Check the condition of the wiring harness for any fraying or damage.
7. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Lift does not operate | No power; key not in "ON" position; loose electrical connection; blown fuse. | Check vehicle battery; ensure key is "ON"; inspect wiring; check vehicle's fuse box. |
| Lift operates slowly or with difficulty | Low battery voltage; excessive load; motor issue. | Check vehicle battery charge; ensure scooter weight is within capacity; contact service. |
| Unusual noises during operation | Lack of lubrication; loose components; worn parts. | Lubricate moving parts; inspect and tighten fasteners; contact service if noise persists. |
For issues not listed here or if solutions do not resolve the problem, please contact Harmar customer support or a certified service technician.
8. Specifications
- Model: AL-100-WH-HASW
- Brand: Harmar
- Load Capacity: 350 lbs (158 kg)
- Platform Size: 27.5" x 39" (adjustable cradle extends up to 46")
- Material: Aluminum
- Mounting Type: Hitch (AL123/HD Class III adapter included)
- Operation: Fully Automatic
- Color: Silver
- UPC: 819095020004
9. Warranty Information
Harmar products are backed by a manufacturer's warranty. Specific warranty terms and conditions, including duration and coverage details, are provided with your product documentation at the time of purchase. Please retain your proof of purchase for warranty claims.
For detailed warranty information or to register your product, please visit the official Harmar website or contact their customer service department.
10. Support and Contact
If you have questions, require technical assistance, or need to order replacement parts, please contact Harmar customer support:
- Website: www.harmar.com
- Phone: Refer to the contact information provided in your product packaging or on the official Harmar website.
- Email: Consult the Harmar website for customer service email addresses.
When contacting support, please have your product model number (AL-100-WH-HASW) and serial number ready.
