1. Introduction
This manual provides detailed instructions for the safe and effective use of your DeVilbiss Startingline 600cc Cup with Push-In Lid, Model 803610. This product is designed as a replacement or accessory for compatible DeVilbiss Startingline spray guns, facilitating the containment and delivery of various coatings. Please read this manual thoroughly before initial use and retain it for future reference.
2. Safety Information
Always adhere to general safety practices when working with spray equipment and coatings. This cup is intended for use with appropriate spray guns and materials. Failure to follow safety guidelines can result in injury or damage.
- Ensure the cup is securely attached to the spray gun before filling or operating.
- Do not overfill the cup.
- Always wear appropriate personal protective equipment (PPE), including eye protection, gloves, and respiratory protection, when handling coatings.
- Clean the cup thoroughly after each use to prevent material buildup and ensure proper function.
- Store the cup and associated equipment in a clean, dry, and safe environment.
3. Components
The DeVilbiss Startingline 600cc Cup/Push-In Lid assembly typically includes the following parts:
- 600cc Aluminum Cup: The main container for holding coatings.
- Push-In Lid: A plastic lid designed for a secure, push-fit seal on the cup.
- Cup Connector: The threaded fitting at the bottom of the cup for attachment to the spray gun.
- Gasket/Washer: A sealing component located at the cup connector to prevent leaks.

4. Setup
- Inspect Components: Before first use, inspect the cup, lid, and connector for any damage or manufacturing defects. Ensure all parts are clean.
- Attach to Spray Gun:
- Ensure the gasket/washer is correctly seated on the cup connector.
- Thread the cup connector onto the designated port on your DeVilbiss Startingline spray gun.
- Tighten securely by hand. Do not overtighten, as this can damage the threads or gasket.
- Prepare for Filling: Ensure the cup is empty and clean before adding any coating material.
5. Operating
- Fill the Cup:
- Remove the push-in lid.
- Pour the prepared coating material into the cup. Do not fill beyond the recommended capacity (600cc) or to the very brim to prevent spills.
- Secure the Lid: Place the push-in lid onto the cup opening and press down firmly around the edges until it is securely seated. This creates a seal to prevent leaks and contamination.
- Spray Operation: Once the cup is filled and sealed, and securely attached to the spray gun, proceed with your standard spray gun operation as per your spray gun's instruction manual.
- Emptying: After spraying, if there is remaining material, carefully remove the lid and pour the contents back into its original container or a suitable storage vessel.
6. Maintenance
Proper cleaning and maintenance are crucial for the longevity and performance of your cup.
- Immediate Cleaning: Clean the cup immediately after each use. Do not allow coating materials to dry inside the cup or on the lid.
- Disassembly: Detach the cup from the spray gun. Remove the push-in lid.
- Washing: Use an appropriate cleaning solvent for the type of coating material used.
- Thoroughly wash the inside and outside of the aluminum cup.
- Clean the push-in lid, paying attention to the sealing edges.
- Clean the cup connector and ensure the gasket is free of debris.
- Drying: Allow all components to air dry completely before reassembly or storage.
- Inspection: Periodically inspect the cup for dents, corrosion, or damage. Check the lid for cracks or deformation that could compromise the seal. Replace damaged components as necessary.
7. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Cup leaks at spray gun connection. | Loose connection, damaged gasket, or incorrect gasket seating. | Ensure cup is tightened securely. Inspect and reseat the gasket. Replace gasket if damaged. |
| Lid does not seal properly or falls off. | Lid not pressed down firmly, lid damaged/deformed, or incorrect lid for cup. | Press lid firmly around entire circumference. Inspect lid for damage; replace if necessary. Ensure it is the correct push-in lid for this 600cc cup. |
| Material contamination in cup. | Lid not sealed, dirty cup before filling, or environmental debris. | Always ensure lid is securely sealed. Clean cup thoroughly before each use. Work in a clean environment. |
8. Specifications
- Model: 803610
- Brand: DeVilbiss
- Capacity: 600cc (approximately 20.3 fluid ounces)
- Material: Aluminum (cup), Plastic (lid)
- Compatibility: Designed for DeVilbiss Startingline spray guns.
- Dimensions (approximate): 10 x 6 x 3 inches (L x W x H)
- Weight (approximate): 8 ounces
9. Warranty and Support
For specific warranty information or technical support regarding your DeVilbiss Startingline 600cc Cup/Push-In Lid, please refer to the documentation provided with your original spray gun or contact DeVilbiss customer service directly. Keep your purchase receipt for warranty claims.
For further assistance, visit the official DeVilbiss website or contact their authorized service centers.





