1. Introduction
This manual provides essential information for the installation, operation, and maintenance of your Borla 140616BC Cat-Back Exhaust System. Designed for specific Ford F-150 models, this high-performance exhaust system enhances your vehicle's sound and exhaust flow. Please read this manual thoroughly before beginning installation or operation to ensure proper function and safety.
2. Product Features
- T-304 Stainless Steel: Constructed from premium T-304 stainless steel for maximum durability and corrosion resistance.
- Bolt-On Installation: Engineered for a straightforward, direct bolt-on installation process.
- All Welded Construction: Features robust, all-welded construction for long-lasting performance.
- Made In USA: Proudly manufactured in the USA, ensuring high quality standards.
- No Drone Guarantee: Specifically designed to eliminate unwanted cabin drone, providing a comfortable driving experience.
3. What's in the Box
Your Borla 140616BC package includes the complete Cat-Back exhaust system components necessary for installation. Please verify all parts are present before beginning installation.
- Cat-Back Exhaust System Components
Figure 1: Exploded view of the Borla 140616BC Cat-Back Exhaust System, showing all individual components including pipes, muffler/resonator, and tips.
Figure 2: Close-up view of a black chrome exhaust tip, highlighting its finish and design.
4. Installation
The Borla 140616BC Cat-Back Exhaust System is designed for a direct bolt-on installation. While installation is generally straightforward, professional installation is recommended for optimal results and safety. Always ensure the vehicle is securely supported on a lift or jack stands before working underneath.
4.1 Pre-Installation Checklist
- Verify all components listed in Section 3 are present.
- Gather necessary tools (e.g., wrenches, sockets, penetrating oil).
- Ensure the vehicle's exhaust system is cool to the touch.
- Review the detailed installation manual provided by Borla for specific steps and torque specifications. You can find the official installation manual here.
4.2 General Installation Steps (Refer to PDF for detailed instructions)
- Safely lift and support the vehicle.
- Remove the factory exhaust system, starting from the rear.
- Install the new Borla Cat-Back system, loosely fitting components first.
- Align the system and tighten all connections to specified torque.
- Ensure proper clearance from other vehicle components.
- Lower the vehicle and perform a final inspection.
5. Operating Your Borla Exhaust System
Upon initial startup, a slight burning smell and some smoke may be observed. This is normal and is due to protective oils and coatings burning off the new exhaust components. This will dissipate after a few minutes of operation.
5.1 Sound Characteristics
The Borla ATAK system is known for its aggressive sound profile under acceleration while maintaining a comfortable, drone-free experience during cruising. The sound will typically become more pronounced during cold starts and under heavy throttle. The "No Drone Guarantee" ensures that unwanted resonance within the cabin is minimized.
6. Maintenance
Your Borla T-304 stainless steel exhaust system requires minimal maintenance. Regular cleaning with mild soap and water will help maintain its appearance. Avoid abrasive cleaners or harsh chemicals that could damage the finish.
6.1 Periodic Checks
- Periodically inspect all clamps and hangers for tightness and wear.
- Check for any signs of exhaust leaks (e.g., black soot around connections).
- Ensure adequate clearance between the exhaust system and other vehicle components to prevent heat damage or rattling.
7. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Excessive Noise/Rattling | Loose connections, improper alignment, contact with vehicle components. | Check and tighten all clamps and hangers. Adjust system alignment to ensure proper clearance. |
| Exhaust Leak | Loose connections, damaged gasket (if applicable), crack in piping. | Inspect all connections for tightness. Replace any damaged gaskets. Contact Borla support if piping is cracked. |
| Unusual Odor (after initial break-in) | Exhaust leak, foreign material on exhaust. | Check for leaks. Ensure no plastic bags or debris are stuck to the hot exhaust. |
If you experience issues not covered here, or if troubleshooting steps do not resolve the problem, please contact Borla Customer Support.
8. Specifications
| Attribute | Detail |
|---|---|
| Manufacturer | BORLA |
| Brand | Borla |
| Model | BORLA 140616BC |
| Item Weight | 58 pounds |
| Item Model Number | 140616BC |
| Exterior Finish | Painted |
| Material | T-304 Stainless Steel |
| Compatibility | '15-'20 Ford F-150 2.7/3.5 LTD '16-'18 EXC. Raptor/ 5.0/ '18-'20 3.3 AT 2&4WD Ext. Cab 6' 7" Bed/Crew Cab 5' 7" Bed. Add 60556 Crew Cab 6' 7" Bed, 60564 Ext. Cab 8' 2" Bed. |
9. Warranty and Support
Borla stands behind the quality of its products. The 140616BC Cat-Back Exhaust System comes with a "No Drone Guarantee," ensuring a comfortable in-cabin experience. For specific warranty terms and conditions, please refer to the official Borla website or contact their customer support directly.
9.1 Returns and Customer Service
This product is eligible for 30-day easy returns. For any inquiries, technical assistance, or support, please reach out to Borla Customer Support. Contact information can typically be found on the official Borla website or through your retailer.
