1. Introduction
This manual provides essential instructions for the safe and effective use of the SEM 61983 Custom Fill Color Coat Blank Aerosol. This product is designed to be filled with SEM Color Coat using a Custom Fill machine, enabling the application of custom colors for refinishing vinyl, plastic, carpet, and velour surfaces.

Image 1.1: SEM 61983 Custom Fill Color Coat Blank Aerosol. This image displays the product, a silver aerosol can with a clear cap, labeled "SEM Custom Fill for Color Coat" and model number "61983".
2. Safety Information
DANGER: EXTREMELY FLAMMABLE AEROSOL. PRESSURIZED CONTAINER. MAY BURST IF HEATED. CAUSES SERIOUS EYE IRRITATION. READ CAUTIONS ON BACK PANEL.
- Keep away from heat, hot surfaces, sparks, open flames, and other ignition sources. No smoking.
- Do not spray on an open flame or other ignition source.
- Do not pierce or burn, even after use.
- Protect from sunlight. Do not expose to temperatures exceeding 50°C (122°F).
- Use only outdoors or in a well-ventilated area.
- Wear eye protection and protective gloves.
- IF IN EYES: Rinse cautiously with water for several minutes. Remove contact lenses, if present and easy to do. Continue rinsing. If eye irritation persists, get medical advice/attention.
- Keep out of reach of children.
3. Product Overview
The SEM 61983 Custom Fill Color Coat Blank Aerosol is designed for professional use in automotive refinishing. Its key features include:
- Custom Fill Compatibility: Specifically designed to be filled with SEM Color Coat using a Custom Fill machine.
- No Clean Up: Facilitates efficient workflow.
- Comfort Tip: Engineered to reduce finger fatigue during extended use.
- Consistent Pressure: Maintains pressure throughout the can for uniform application.
- Professional Spray Pattern: Delivers a fine, even spray for optimal results.
- Versatile Application: Suitable for vinyl, plastic, carpet, and velour surfaces.
4. Setup and Filling
This blank aerosol requires filling with SEM Color Coat using a specialized Custom Fill machine. Follow the instructions provided with your Custom Fill machine for proper filling procedures.
- Ensure the Custom Fill machine is clean and in good working order.
- Select the desired SEM Color Coat product.
- Place the SEM 61983 blank aerosol into the Custom Fill machine according to the machine's operating instructions.
- Fill the aerosol with the specified amount of Color Coat.
- After filling, ensure the can is properly sealed and labeled with the color and date filled for future reference.
5. Operating Instructions
Once filled, the SEM 61983 aerosol functions as a standard spray can. Always perform a test spray on an inconspicuous area before full application.
- Surface Preparation: Ensure the surface to be coated is clean, dry, and free of grease, oil, and loose debris. For best adhesion, follow SEM's recommended surface preparation guidelines for the specific substrate (vinyl, plastic, carpet, or velour).
- Shake Can: Shake the filled aerosol can vigorously for at least one minute after the mixing ball begins to rattle. Continue shaking periodically during application.
- Application: Hold the can approximately 8-10 inches (20-25 cm) from the surface. Apply the Color Coat in light, even coats using a steady, sweeping motion. Avoid heavy coats to prevent runs and drips.
- Drying Time: Allow appropriate flash-off time between coats as recommended by the specific SEM Color Coat product used. Refer to the Color Coat product data sheet for specific drying and recoat times.
- Multiple Coats: Apply additional coats as needed to achieve desired coverage and color depth.
- Curing: Allow the product to fully cure before subjecting the treated surface to wear or moisture.
6. Maintenance and Storage
- Cleaning Nozzle: After each use, invert the can and spray for a few seconds until only clear propellant comes out. This prevents the nozzle from clogging.
- Storage: Store the aerosol can in a cool, dry, well-ventilated area, away from direct sunlight and temperatures exceeding 50°C (122°F).
- Disposal: Dispose of empty cans according to local regulations for hazardous waste. Do not puncture or incinerate.
7. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Clogged Nozzle | Paint dried in the nozzle. | Remove nozzle and clean with a solvent or replace with a new nozzle. Prevent by inverting and spraying after use. |
| Uneven Spray Pattern | Insufficient shaking; nozzle partially clogged; incorrect spray distance. | Shake can thoroughly. Clean or replace nozzle. Maintain consistent 8-10 inch spray distance. |
| Runs or Drips | Applying too much material in one coat; holding can too close. | Apply lighter, more even coats. Increase spray distance. |
| Poor Adhesion | Improper surface preparation (grease, dirt, moisture). | Ensure surface is thoroughly cleaned, degreased, and dry before application. Follow SEM's specific surface prep guidelines. |
8. Specifications
- Brand: SEM
- Model Name: 61983
- Item Form: Aerosol
- Item Volume: 16 Fluid Ounces
- Net Weight: 3.9 oz. / 110 g (as per can label)
- Finish Type: Gloss (when filled with appropriate Color Coat)
- Specific Uses: Carpet, Floor (for Color Coat application)
- Surface Recommendation: Plastic, Vinyl
- Coverage: 13.5 square feet/gallon (for Color Coat application)
- Product Dimensions: 12 x 9 x 9 inches (packaging dimensions)
- Manufacturer Part Number: 61983
- UPC: 646786619830
9. Warranty and Support
Information regarding specific product warranty and customer support for the SEM 61983 Custom Fill Color Coat Blank Aerosol is not provided in the available product data. Please refer to the official SEM website or contact SEM customer service directly for details on warranty coverage and technical assistance.
For further information, you may visit the SEM Products official website.