Superior Pump 92010 Vertical Float Switch Instruction Manual

Product Overview

The Superior Pump 92010 Vertical Float Switch is designed to automatically control the operation of sump and utility pumps. Its universal design ensures compatibility with a wide range of pumps, providing reliable on/off functionality based on water levels. This non-mercury activated switch comes with a durable 10-foot water-resistant power cord and a piggyback plug for easy installation.

Figure 1: Superior Pump 92010 Vertical Float Switch with included components (float, rod, switch housing, mounting bracket, and power cord).

Setup and Installation

Proper installation is crucial for the reliable operation of your float switch. Follow these steps carefully:

1. Attach Mounting Bracket: Secure the stainless steel mounting bracket to the switch housing using the provided screws. Ensure the bracket is oriented correctly to align with the screw holes on the switch housing.
2. Insert Float Rod: Fully insert the float rod into the switch housing. The float rod has a notch that must face towards the side where the pin is inserted. Secure the float rod by inserting the provided pin through the designated hole.
3. Slide Float Ball: Slide the float ball onto the float rod. The position of the float ball on the rod determines the pumping range (the difference between the 'on' and 'off' levels). Adjust this based on your specific application needs.
4. Mount to Discharge Pipe: Position the hose clamp around your pump's discharge pipe. Insert the mounting bracket through the slot in the hose clamp. Tighten the hose clamp securely, ensuring the switch assembly is firmly attached to the pipe and will not interfere with pump operation or other components in the sump pit.
5. Connect Power: Plug the piggyback plug of the float switch into a grounded electrical outlet. Then, plug your pump's power cord into the piggyback plug of the float switch. This configuration allows the float switch to control the power supply to your pump.

Figure 2: The float switch assembly mounted to a discharge pipe.

Figure 3: Diagram illustrating the float switch controlling a sump pump's operation within a basin.

Operating Instructions

The Superior Pump 92010 Vertical Float Switch operates by sensing the water level in your sump pit. As the water level rises, the float ball will lift the float rod, which activates the internal switch, turning the pump on. As the water level drops, the float ball will lower, deactivating the switch and turning the pump off.

• Testing Operation: After installation, fill the sump basin with water to verify proper operation. The pump should activate when the water reaches the desired 'on' level and deactivate when it reaches the desired 'off' level.
• Adjusting Pumping Range: The pumping range can be adjusted by moving the float ball up or down on the float rod. Ensure the float ball moves freely without obstruction.

Figure 4: Close-up view of the float mechanism. The float ball moves along the rod to activate the switch.

Maintenance

Regular maintenance ensures the longevity and efficiency of your float switch:

• Periodic Inspection: Regularly inspect the float switch for any debris, obstructions, or signs of wear. Ensure the float ball moves freely without sticking.
• Clean Sump Pit: Keep the sump pit clean and free of dirt, gravel, or other foreign objects that could interfere with the float switch's operation.
• Power Cord Check: Examine the 10-foot water-resistant power cord for any damage or fraying.

Troubleshooting

If your float switch is not operating as expected, consider the following:

• Pump Runs Continuously: This often indicates the float is stuck in the 'on' position or the internal switch is faulty. Check for obstructions around the float. If clear, the switch may need replacement.
• Pump Does Not Turn On: Ensure the float is not obstructed and can rise to the 'on' level. Verify that the float switch is properly plugged into a grounded outlet and the pump is securely plugged into the piggyback plug. Check for power supply to the outlet.
• Intermittent Operation: This could be due to debris partially obstructing the float, loose electrical connections, or an aging switch. Clean the sump pit and check all connections.

Specifications

Warranty

Superior Pump's Float Switches are built to last, engineered with quality components and are 100% factory tested. This product is covered by a 1-year warranty from the date of purchase.

Support

For additional support or detailed diagrams, please refer to the official user manual available in PDF format. You can access the user manual here.