1. Introduction
This manual provides essential information for the proper installation, operation, and maintenance of your Phillips 549 ABL Mortise Lock. This lock is specifically designed for use with aluminum door profiles and is suitable for both residential and commercial applications. Please read these instructions carefully before proceeding with installation or use to ensure optimal performance and safety.
2. Safety Information
- Always wear appropriate personal protective equipment (PPE) such as safety glasses and gloves during installation.
- Ensure the door frame and door are structurally sound and capable of supporting the lock mechanism.
- Keep small components out of reach of children to prevent choking hazards.
- Do not attempt to modify the lock mechanism, as this may compromise its security and void the warranty.
- If you are unsure about any step of the installation process, consult a qualified locksmith or professional installer.
3. Package Contents
Verify that all components are present before beginning installation:
- Phillips 549 ABL Mortise Lock Assembly
- Keys (set of 2 or more)
- Installation Manual (this document)
- Mounting Screws
Image 3.1: The Phillips 549 ABL Mortise Lock assembly, showing the main body, handles, and key cylinder.
4. Setup and Installation
The Phillips 549 ABL Mortise Lock is designed for installation into aluminum door profiles. Detailed installation instructions are typically provided with the product. The following steps outline the general procedure:
- Prepare the Door: Ensure the aluminum door profile has the correct mortise cutout for the lock body and appropriate holes for the spindle, key cylinder, and mounting screws. Refer to the provided template (if included) for precise measurements.
- Insert the Mortise Body: Slide the main lock body into the prepared mortise cutout in the door edge. Secure it with the provided screws through the faceplate.
- Install the Key Cylinder: Insert the key cylinder through the designated hole in the door and into the lock body. Secure it with the cylinder screw from the door edge.
- Attach the Handles/Levers: Mount the interior and exterior handles/levers onto the spindle, ensuring they operate smoothly. Secure them with the appropriate screws.
- Install the Strike Plate: Mark and chisel out the recess for the strike plate on the door frame, aligning it with the latch and deadbolt. Secure the strike plate with screws.
- Test Operation: Close the door and test the lock's functionality. Ensure the latch retracts smoothly, the deadbolt extends and retracts fully, and the key operates both mechanisms without binding.
Image 4.1: Dimensional view of the lock, indicating a height of approximately 14 cm (5.8 inches).
5. Operating Instructions
To operate your Phillips 549 ABL Mortise Lock:
- To Open from Outside: Insert the key into the keyhole and turn it to retract the deadbolt and/or latch. Turn the handle/lever to open the door.
- To Open from Inside: Turn the handle/lever to retract the latch. If the deadbolt is engaged, turn the thumb-turn (if present) or use the key to retract it, then turn the handle/lever.
- To Lock from Outside: Close the door. Turn the key to extend the deadbolt into the strike plate. Remove the key.
- To Lock from Inside: Close the door. Turn the thumb-turn (if present) or use the key to extend the deadbolt into the strike plate.
6. Maintenance
Regular maintenance ensures the longevity and smooth operation of your lock:
- Cleaning: Wipe the exterior surfaces of the lock with a soft, damp cloth. Avoid abrasive cleaners or solvents that could damage the finish.
- Lubrication: Periodically (e.g., once a year), apply a small amount of graphite-based lubricant or a silicone-free lock lubricant into the keyway and moving parts of the latch and deadbolt mechanism. Do not use oil-based lubricants, as they can attract dirt and dust.
- Tighten Screws: Check all mounting screws periodically and tighten them if they have become loose.
- Inspect: Regularly inspect the lock for any signs of wear, damage, or misalignment.
7. Troubleshooting
If you encounter issues with your lock, refer to the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Key is difficult to insert or turn | Dirty keyway, worn key, or internal mechanism friction. | Clean keyway with compressed air. Lubricate keyway with graphite lubricant. Try a spare key. |
| Latch or deadbolt does not retract/extend smoothly | Misalignment with strike plate, dirt in mechanism, loose screws. | Check strike plate alignment and adjust if necessary. Clean and lubricate the mechanism. Tighten all mounting screws. |
| Handle/lever is loose or wobbly | Loose set screws or mounting screws. | Locate and tighten the set screws on the handle/lever. Tighten the main mounting screws. |
| Door does not close properly | Misaligned strike plate or door hinges. | Adjust the strike plate position. Check and adjust door hinges if necessary. |
If the problem persists after attempting these solutions, contact customer support or a qualified locksmith.
8. Specifications
| Feature | Specification |
|---|---|
| Manufacturer | ASSA ABLOY |
| Part Number | 549 ABL |
| Style | Security and Resistance |
| Finish | White |
| Material | Aluminum |
| Item Package Quantity | 1 |
| Number of Pieces | 1 |
| Special Features | For aluminum doors |
| Batteries Required? | No |
| Length | 13 centimeters |
| Width | 5 centimeters |
| Height | 15 centimeters |
| Product Dimensions (L x W x H) | 13 x 5 x 15 cm |
| Weight | 600 g |
| Lock Type | Keyed Lock |
9. Warranty Information
Specific warranty details for the Phillips 549 ABL Mortise Lock are typically provided with the product packaging or can be found on the official Phillips or ASSA ABLOY website. Please retain your proof of purchase for warranty claims. The warranty generally covers manufacturing defects under normal use conditions. Damage resulting from improper installation, misuse, or unauthorized modifications is usually not covered.
10. Support
For technical assistance, installation queries, or warranty support, please contact Phillips customer service or visit their official website. Contact information can usually be found on the product packaging or the manufacturer's website.
When contacting support, please have the following information ready:
- Product Model: Phillips 549 ABL
- Date of Purchase
- Description of the issue
