Instruction Manual
Orbit C-100A Conduit Body
Model: C-100A
Product Overview
The Orbit C-100A is a 1-inch threaded die cast aluminum conduit body, designed for use in electrical conduit systems. It includes a cover and gasket, providing a secure and weather-resistant enclosure for electrical wiring connections and changes in conduit direction. This Type C conduit body is typically used to create a straight pull in a conduit run, allowing for easy access to conductors for pulling, splicing, and maintenance.
Image: Orbit C-100A 1-inch threaded die cast aluminum conduit body with cover and gasket. The image shows the gray, rectangular conduit body with threaded openings at each end and a removable cover secured by two screws.
Setup and Installation
Proper installation of the Orbit C-100A conduit body is crucial for electrical safety and system integrity. Always ensure power is disconnected before beginning any electrical work.
- Safety First: Turn off all power to the circuit where the conduit body will be installed at the main breaker or fuse box. Verify with a voltage tester that the power is off.
- Prepare Conduit Ends: Ensure the ends of the conduits to be connected are clean, free of burrs, and properly threaded.
- Thread Connection: Thread the conduit ends into the openings of the C-100A conduit body. Use appropriate thread sealant or tape to ensure a watertight and secure connection, if required by local codes.
- Wire Pulling: Once the conduit body is securely installed, wires can be pulled through the conduit system. The removable cover provides access for easier wire pulling and splicing.
- Secure Cover: After all wiring is complete and inspected, place the gasket onto the conduit body and then position the cover. Secure the cover firmly with the provided screws to maintain the integrity of the enclosure. Do not overtighten.
- Final Inspection: Visually inspect all connections and ensure the conduit body is securely mounted and sealed.
Note: Installation should comply with all applicable national and local electrical codes. If you are unsure about any step, consult a qualified electrician.
Functionality and Purpose
The Orbit C-100A conduit body serves as an access point and a means to change the direction of a conduit run without bending the conduit itself. Its primary functions include:
- Wire Pulling: Provides an opening to assist in pulling conductors through long runs or around multiple bends.
- Splicing: Offers a protected space for making electrical splices or taps within the conduit system.
- Access: Allows for future access to conductors for inspection, maintenance, or modifications without dismantling the entire conduit run.
- Protection: The die-cast aluminum construction, along with the cover and gasket, protects the enclosed wiring from environmental elements, dust, and physical damage.
Maintenance
The Orbit C-100A conduit body requires minimal maintenance. Regular inspection can help ensure its longevity and continued performance.
- Periodic Inspection: Annually inspect the conduit body and its connections for any signs of corrosion, damage, or loose screws.
- Cleaning: If necessary, clean the exterior of the conduit body with a damp cloth. Avoid using abrasive cleaners or solvents that could damage the finish or gasket.
- Gasket Integrity: Check the gasket for cracks, tears, or signs of deterioration. A damaged gasket can compromise the weather resistance of the enclosure. Replace if necessary.
- Screw Tightness: Ensure the cover screws remain tight. If they become loose, gently tighten them, being careful not to overtighten.
Troubleshooting
While the Orbit C-100A is a passive component, issues can arise from improper installation or environmental factors.
| Problem | Possible Cause | Solution |
|---|---|---|
| Water or moisture inside conduit body | Damaged or improperly seated gasket; loose cover screws; inadequate thread sealant on conduit connections. | Inspect and replace gasket if damaged. Tighten cover screws. Apply appropriate thread sealant to conduit connections. Ensure proper drainage if installed in a wet location. |
| Difficulty pulling wires | Conduit body not aligned correctly; burrs on conduit ends; excessive number of wires for conduit size. | Ensure conduit body is properly aligned with conduit runs. Deburr conduit ends before installation. Verify wire fill capacity for the conduit size. Use appropriate wire lubricant. |
| Corrosion on exterior | Exposure to harsh chemicals or extreme environmental conditions. | Clean with a mild, non-abrasive cleaner. Consider protective coatings if exposure to corrosive elements is unavoidable. |
Important: Always disconnect power before attempting any troubleshooting or repairs involving electrical components.
Specifications
| Attribute | Detail |
|---|---|
| Model Number | C-100A |
| Type | Type C Conduit Body |
| Conduit Size | 1 inch |
| Material | Die Cast Aluminum |
| Connection Type | Threaded |
| Includes | Cover and Gasket |
| Item Weight | 8 ounces (approx.) |
| Manufacturer | Orbit Industries |
Warranty and Support
For information regarding product warranty, please refer to the official Orbit Industries website or the documentation provided with your purchase. Warranty terms and conditions may vary.
If you require technical assistance or have questions not covered in this manual, please contact Orbit Industries customer service directly. Contact information can typically be found on the manufacturer's official website or product packaging.
Online Resources: Visit the Orbit Store on Amazon
