TRIM TC 155 Nonferrous Corrosion Inhibitor User Manual

1. Product Overview

The TRIM TC 155 is a specialized nonferrous corrosion inhibitor designed for industrial applications. Its primary function is to prevent staining and white rust formation on die cast alloys, particularly those containing copper.

This product is formulated for versatile integration into both water soluble and straight oil systems, offering effective corrosion protection in various machining and grinding operations.

Figure 1: TRIM TC 155 Nonferrous Corrosion Inhibitor in a 1-gallon jug. The jug is translucent, revealing the amber-colored fluid inside. The label clearly displays "Master Chemical", "CUTTING & GRINDING FLUIDS", and "TRIM TC 155 Nonferrous Corrosion Inhibitor". Instructions for use, disposal, and spill handling are also visible on the label.

2. Safety Information

Always prioritize safety when handling industrial fluids. Adhere to the following guidelines:

• Read the Material Safety Data Sheet (MSDS): Before use, consult the complete MSDS for TRIM TC 155. This document provides detailed information on potential hazards, safe handling procedures, and emergency measures.
• Personal Protective Equipment (PPE): Wear appropriate PPE, including safety glasses or goggles, chemical-resistant gloves, and protective clothing, to prevent skin and eye contact.
• Ventilation: Use in a well-ventilated area to avoid inhalation of mists or vapors.
• Do Not Repackage: This product should not be repackaged. Transferring the product to unmarked containers can lead to misidentification and potential hazards. Always use the original container for storage and dispensing.
• Spill or Leak: In case of a spill or leak, immediately contain the material to prevent spread. Absorb with an inert material (e.g., sand, vermiculite, diatomaceous earth) and place in a suitable, closed container for disposal. Refer to the MSDS for specific spill cleanup procedures.
• First Aid: In case of contact, follow the first aid instructions provided in the MSDS. Seek medical attention if irritation persists.

3. Use and Application

TRIM TC 155 is designed to be incorporated into existing water soluble or straight oil systems to provide corrosion inhibition for nonferrous metals, particularly copper-containing alloys.

3.1. Integration into Water Soluble Systems

For water soluble cutting and grinding fluids, TRIM TC 155 can be added directly to the fluid reservoir. The recommended concentration will vary based on the specific application, water hardness, and the level of corrosion protection required. Typically, a starting concentration of 0.5% to 2.0% by volume is effective. Agitate the system to ensure thorough mixing and dispersion of the inhibitor.

3.2. Integration into Straight Oil Systems

When used with straight oil cutting and grinding fluids, TRIM TC 155 should be blended into the oil. Ensure the oil system is clean before adding the inhibitor. The recommended concentration for straight oil systems typically ranges from 0.2% to 1.0% by volume. Proper mixing is crucial to achieve uniform distribution and optimal performance.

3.3. Monitoring and Adjustment

Regularly monitor the condition of the treated parts and the fluid system. If signs of corrosion or staining appear, the concentration of TRIM TC 155 may need to be increased. Consult with Master Chemical Corporation for specific recommendations tailored to your operational parameters.

4. Storage and Handling

Proper storage and handling are essential to maintain the quality and effectiveness of TRIM TC 155.

• Storage Conditions: Store in the original, tightly sealed container in a cool, dry, well-ventilated area. Protect from freezing and direct sunlight. Ideal storage temperature range is typically between 4°C and 49°C (40°F and 120°F).
• Container Integrity: Ensure containers are not damaged and caps are securely fastened to prevent leaks and contamination.
• Compatibility: Do not mix with other chemicals unless specifically instructed by Master Chemical Corporation, as this may compromise product performance or create hazardous reactions.
• Shelf Life: Refer to the product's technical data sheet or contact Master Chemical Corporation for information regarding shelf life.

5. Disposal

Disposal of TRIM TC 155 and any contaminated materials must comply with all applicable local, regional, national, and international regulations.

• Consult MSDS: The Material Safety Data Sheet (MSDS) provides specific disposal recommendations.
• Local Regulations: Contact your local environmental authorities for guidance on proper disposal methods for industrial fluids and chemical waste in your area.
• Waste Classification: Determine if the spent fluid or contaminated materials are classified as hazardous waste in your jurisdiction.
• Authorized Waste Disposal: Arrange for disposal through a licensed and authorized waste management company. Do not discharge into drains, sewers, or watercourses.

6. Troubleshooting

While TRIM TC 155 is highly effective, certain conditions may affect its performance. Consider the following if issues arise:

• Persistent Corrosion/Staining:
  • Insufficient Concentration: Verify that the inhibitor is present at the recommended concentration for your application. Increase concentration if necessary, within recommended limits.
  • Inadequate Mixing: Ensure the inhibitor is thoroughly mixed and dispersed throughout the fluid system.
  • Contamination: Check for contaminants in the fluid system that might be interfering with the inhibitor's effectiveness.
  • Fluid Degradation: Assess the overall condition and age of the cutting/grinding fluid. Degraded fluids may require replacement.
• Fluid Separation/Instability:
  • Improper Mixing: Ensure the inhibitor is fully incorporated into the base fluid.
  • Incompatibility: Confirm that TRIM TC 155 is compatible with your specific cutting/grinding fluid. Consult Master Chemical Corporation if unsure.
  • Temperature Extremes: Verify that the fluid system is operating within recommended temperature ranges.

For complex issues or if troubleshooting steps do not resolve the problem, contact Master Chemical Corporation technical support.

7. Specifications

8. Support and Contact

For technical assistance, product inquiries, or further information regarding TRIM TC 155, please contact Master Chemical Corporation directly.

Note: Specific warranty information is not provided in this manual. Please refer to your purchase agreement or contact Master Chemical Corporation for warranty details.

Manufacturer: Master Chemical Corporation

For contact details, please visit the official Master Chemical Corporation website or refer to the product packaging.