DeVilbiss 803609

DeVilbiss 250 Cc Cup/Push-in Lid (Model 803609) Instruction Manual

Model: 803609 | Brand: DeVilbiss

Introduction

This manual provides essential instructions for the proper use, installation, and maintenance of your DeVilbiss 250 Cc Cup with Push-in Lid, Model 803609. Please read this manual thoroughly before using the product to ensure safe and efficient operation.

Safety Information

Always observe general safety precautions when working with spray equipment and related accessories. Failure to follow these instructions may result in property damage or personal injury.

  • Ensure the cup is securely attached to the spray gun before filling or operating.
  • Do not overfill the cup.
  • Always wear appropriate personal protective equipment (PPE), such as gloves and eye protection, when handling paints and solvents.
  • Clean the cup thoroughly after each use to prevent material buildup and ensure proper function.
  • Store the cup in a clean, dry place away from direct sunlight and extreme temperatures.

Package Contents

Verify that all items are present upon unpacking:

  • 1 x DeVilbiss 250 Cc Cup
  • 1 x Push-in Lid
DeVilbiss 250 Cc Cup with Push-in Lid

Image: DeVilbiss 250 Cc Cup with Push-in Lid. This image displays the stainless steel cup with its white push-in lid and the threaded connection at the bottom.

Setup

  1. Inspect Components: Before first use, inspect the cup and lid for any damage or manufacturing defects.
  2. Clean: Wash the cup and lid with a suitable cleaning solution to remove any manufacturing residues. Rinse thoroughly and dry.
  3. Attach to Spray Gun: Carefully thread the cup onto the compatible spray gun. Ensure a snug fit to prevent leaks. Note: Verify thread compatibility with your specific spray gun model. This cup features an 11mm by 1mm thread, commonly found on DeVilbiss Starting Line and some Finish Line detail guns.
  4. Secure Lid: Place the push-in lid firmly onto the cup opening.
DeVilbiss 250 Cc Cup bottom view

Image: Bottom view of the DeVilbiss 250 Cc Cup. This image shows the threaded connection point at the base of the cup, which attaches to the spray gun.

Operating Instructions

  1. Fill Cup: With the cup securely attached to the spray gun, carefully pour the desired paint or coating material into the cup. Do not fill beyond the recommended capacity (250 Cc).
  2. Secure Lid: Ensure the push-in lid is firmly seated to prevent spills and maintain proper pressure during spraying.
  3. Spray Application: Operate the spray gun according to its specific instructions. The cup will feed the material to the gun.
  4. Monitor Material Level: Periodically check the material level in the cup to avoid running dry during operation.

Maintenance

Regular cleaning and proper maintenance will extend the life of your DeVilbiss 250 Cc Cup.

  1. Empty Remaining Material: After each use, empty any remaining paint or coating material from the cup.
  2. Disassemble: Carefully detach the cup from the spray gun. Remove the push-in lid.
  3. Clean Thoroughly: Wash the cup and lid immediately with an appropriate cleaning solvent for the material used. Use a brush if necessary to remove stubborn residues.
  4. Rinse and Dry: Rinse all components with clean water (if compatible with solvent) and allow them to air dry completely before reassembly or storage.
  5. Inspect: Regularly inspect the cup and lid for wear, cracks, or damage. Replace components as needed.

Troubleshooting

ProblemPossible CauseSolution
Cup leaks at gun connectionIncorrect thread size; Loose connection; Damaged threads or seal.Ensure cup thread matches gun thread (11mm x 1mm). Tighten connection securely. Inspect threads and replace cup if damaged.
Lid does not seal properlyLid not fully seated; Debris under lid; Damaged lid.Press lid firmly into place. Clean lid and cup rim. Replace lid if damaged.
Material flow issuesClogged cup outlet; Insufficient material.Clean cup thoroughly, especially the outlet. Refill cup with material.

Specifications

FeatureDetail
Model Number803609
BrandDeVilbiss
Capacity250 Cc
Lid TypePush-in
MaterialSolid (likely stainless steel based on image)
Item Weight4.5 ounces (approx. 0.28 Pounds)
Product Dimensions9.5 x 4.2 x 3 inches
UPC658701036097

Warranty and Support

For warranty information or technical support regarding your DeVilbiss 250 Cc Cup/Push-in Lid (Model 803609), please refer to the official DeVilbiss website or contact their customer service department. Keep your purchase receipt as proof of purchase.

For further assistance, visit: www.devilbiss.com

© 2025 DeVilbiss. All rights reserved.

Ask a question about this manual

Ask about setup, troubleshooting, compatibility, parts, safety, or missing instructions. Manuals+ will review the question and use this page’s manual context to help answer it.

After a successful submission, we securely hash the supplied account or form email before sending it to Microsoft Advertising for conversion attribution. Privacy details.