Fostoria TPI 63025209 Electric Infrared Heating Element User Manual

1. Introduction

This manual provides essential information for the safe and effective installation, operation, and maintenance of the Fostoria TPI 63025209 Electric Infrared Heating Element. This element is designed for use with specific Fostoria/TPI infrared heaters, including the 342/343 Series Mul-T-Mount Electric Infrared Heater and the MM-33A Mitey Midget Electric Infrared Heater. Please read this manual thoroughly before installation or servicing to ensure proper function and safety.

2. Safety Information

WARNING: Risk of Electric Shock and Burns.

• Always disconnect power to the heater unit before installing, servicing, or replacing the heating element. Failure to do so can result in severe injury or death.
• Heating elements operate at extremely high temperatures. Allow the element to cool completely before handling.
• Installation and servicing should only be performed by qualified personnel.
• Ensure the replacement element matches the specifications of the original element to prevent damage to the heater or electrical system.
• Do not operate the heater with a damaged or improperly installed element.

3. Product Overview

The Fostoria TPI 63025209 is a clear, horizontal-burning electric infrared heating element designed for specific TPI infrared heaters. It provides efficient radiant heat with excellent resistance to thermal shock.

Image 1: The Fostoria TPI 63025209 Electric Infrared Heating Element. This clear, tubular element features electrical connections at both ends and is designed for horizontal operation within compatible infrared heaters.

Key Features:

• Excellent Resistance to Thermal Shock
• Designed for Horizontal Burning
• Clear Element Type
• Color Temperature: Approximately 4100°F (high brightness)
• Compatible with TPI 342/343 Series Mul-T-Mount Electric Infrared Heater
• Compatible with TPI MM-33A Mitey Midget Electric Infrared Heater

4. Setup and Installation

IMPORTANT: Ensure power to the heater is OFF and locked out before proceeding.

1. Power Disconnection: Locate the circuit breaker or fuse box controlling the heater and switch off the power. Verify that the power is off using a voltage tester.
2. Access the Element: Refer to your specific heater's instruction manual for details on how to safely access the heating element compartment. This may involve removing protective grilles or covers.
3. Remove Old Element: Carefully disconnect the electrical leads from the old heating element. Note their orientation. Gently unclip or slide out the old element from its mounting brackets. Dispose of the old element responsibly.
4. Install New Element: Carefully insert the new Fostoria TPI 63025209 heating element into the mounting brackets, ensuring it is securely seated and oriented for horizontal burning as specified by the heater design.
5. Connect Electrical Leads: Reconnect the electrical leads to the new element. Ensure connections are tight and secure. Avoid overtightening.
6. Secure Covers: Replace any protective grilles or covers that were removed, ensuring they are properly secured.
7. Restore Power: Restore power to the heater at the circuit breaker or fuse box.
8. Test Operation: Turn on the heater and verify that the new element heats up correctly. Observe for any unusual odors or sounds during initial operation.

If you are unsure about any step, consult a qualified electrician or HVAC technician.

5. Operating Instructions

The Fostoria TPI 63025209 Electric Infrared Heating Element is a component part of an infrared heater. It does not have direct user controls. Once properly installed, its operation is controlled by the heater unit it is installed within.

For specific operating instructions, including turning the heater on/off, adjusting heat settings, or using timers, please refer to the instruction manual provided with your specific Fostoria/TPI infrared heater model (e.g., 342/343 Series Mul-T-Mount or MM-33A Mitey Midget).

6. Maintenance

WARNING: Always disconnect power before performing any maintenance.

• Regular Inspection: Periodically inspect the heating element for any signs of damage, such as cracks, discoloration, or loose connections. Replace the element immediately if any damage is observed.
• Cleaning: If dust or debris accumulates on the element, ensure the heater is completely cool and power is disconnected. Gently wipe the element with a soft, dry cloth. Do not use abrasive cleaners or liquids, as these can damage the element.
• Element Life: Heating elements have a finite lifespan. If the heater is no longer producing heat or is producing significantly less heat, the element may need replacement. Refer to the troubleshooting section.

7. Troubleshooting

If your heater is not functioning correctly after element installation, consider the following:

• No Heat Output:
  • Check if the power supply to the heater is active (circuit breaker not tripped).
  • Ensure the element is correctly seated and electrical connections are secure.
  • Verify that the heater's thermostat or controls are set to an 'ON' or heating position.
  • The element may be faulty. If all other checks pass, replace the element with a new one.
• Uneven Heating:
  • Ensure the element is properly installed and not obstructed.
  • Check for any visible damage to the element that might cause localized heating issues.
• Element Not Glowing:
  • Infrared elements glow when hot. If it's not glowing, it's likely not receiving power or is faulty. Follow 'No Heat Output' steps.

If troubleshooting steps do not resolve the issue, contact a qualified service technician or Fostoria/TPI customer support.

8. Specifications

9. Warranty and Support

This Fostoria TPI heating element is manufactured by TPI Corporation. For warranty information, please refer to the documentation provided with your original heater unit or contact TPI Corporation directly. Keep your purchase receipt for warranty claims.

Manufacturer Contact:

For technical support or warranty inquiries, please contact TPI Corporation. Contact details can typically be found on the manufacturer's website or in the original product packaging.