SHAD W0RT19ST Top Case Fitting Kit Instruction Manual

1. Introduction

This manual provides detailed instructions for the proper installation, operation, and maintenance of the SHAD W0RT19ST Top Case Fitting Kit for the BMW R1200 RT '09 motorcycle. This kit is specifically designed to allow the secure mounting of a SHAD top case (sold separately) to your vehicle. Please read this manual thoroughly before beginning installation to ensure correct assembly and safe use of the product.

The SHAD W0RT19ST fitting kit is engineered for a precise fit on the BMW R1200 RT model from 2009, providing a robust and stable platform for your top case.

2. Safety Information

• Professional Installation: It is highly recommended that installation be performed by a qualified mechanic or an authorized SHAD dealer to ensure proper fitment and safety.
• Check Fasteners: Regularly inspect all screws, bolts, and mounting points for tightness. Vibrations during riding can loosen fasteners over time.
• Weight Limit: Adhere strictly to the maximum weight capacity specified for your SHAD top case and the motorcycle's luggage rack. Overloading can affect vehicle stability and handling.
• Vehicle Stability: The addition of a top case can alter the motorcycle's center of gravity and aerodynamic characteristics. Exercise caution, especially at high speeds or in windy conditions.
• Maintenance: Perform routine maintenance checks as outlined in this manual to ensure the longevity and safety of the fitting kit.
• Modifications: Do not modify the fitting kit components. Any alterations may compromise the structural integrity and void the warranty.

3. Package Contents

Before beginning installation, verify that all components listed below are present and undamaged. If any parts are missing or damaged, contact your dealer immediately.

• Mounting Plates (Powder coated steel)
• Specific Screws and Washers
• Spacers (if applicable)
• Instruction Manual

Image 1: Overview of the SHAD W0RT19ST fitting kit components. This image shows the main mounting plates and associated hardware required for installation.

4. Installation

Follow these steps carefully to install the SHAD W0RT19ST fitting kit on your BMW R1200 RT '09. Ensure the motorcycle is stable on its center stand or a suitable lift before proceeding.

1. Prepare the Motorcycle: Remove any existing luggage rack or passenger grab handles that may interfere with the installation of the fitting kit. Refer to your motorcycle's owner's manual for specific instructions on removing these components.
2. Position Mounting Plates: Carefully place the SHAD mounting plates onto the designated points on the motorcycle's rear frame or existing luggage rack attachment points. Ensure the plates are correctly oriented as shown in the diagrams (if provided with the physical kit).
3. Secure Plates: Use the provided screws, washers, and spacers to attach the mounting plates. Hand-tighten all fasteners initially to allow for minor adjustments.
4. Align and Tighten: Once all plates are in position, ensure they are properly aligned and level. Then, progressively tighten all screws to the manufacturer's specified torque settings. Do not overtighten.
5. Attach Universal Mounting Base (if applicable): If your SHAD top case came with a universal mounting base, attach it to the newly installed W0RT19ST fitting kit using the hardware provided with the top case. Ensure it is securely fastened and stable.
6. Final Check: Before riding, double-check all fasteners for tightness and ensure the fitting kit is securely mounted and does not wobble.

Image 2: Illustrates the initial positioning of the SHAD W0RT19ST mounting plates on the BMW R1200 RT '09 motorcycle's rear section.

Image 3: Shows the process of securing the mounting plates with the provided hardware, ensuring a firm and stable attachment.

5. Operation

Once the SHAD W0RT19ST fitting kit and the universal mounting base (if applicable) are securely installed, you can attach and detach your SHAD top case.

• Attaching the Top Case: Align the bottom of your SHAD top case with the universal mounting base. Push down firmly until you hear a click, indicating that the top case is locked into place. Always verify that the top case is securely attached by gently pulling upwards.
• Detaching the Top Case: Insert your key into the top case lock and turn it to the unlock position. Press the release button (usually located near the lock or on the base) and lift the top case upwards to remove it from the mounting base.

Refer to your specific SHAD top case manual for detailed instructions on its locking and release mechanisms.

6. Maintenance

Regular maintenance ensures the safety and longevity of your SHAD W0RT19ST fitting kit.

• Fastener Check: Periodically (e.g., every 1,000 km or before long trips) check all mounting screws and bolts for tightness. Retighten if necessary, but do not overtighten.
• Cleaning: Clean the metal components with a mild soap and water solution. Avoid abrasive cleaners or solvents that could damage the powder-coated finish.
• Inspection: Inspect the mounting plates for any signs of wear, corrosion, cracks, or deformation. If any damage is observed, replace the affected components immediately.
• Lubrication: If your top case mounting mechanism involves moving parts on the base, a light application of silicone spray or grease may be beneficial, following the top case manufacturer's recommendations.

7. Troubleshooting

If you encounter issues with your SHAD W0RT19ST fitting kit, consider the following common solutions:

• Loose Top Case: If the top case feels loose or rattles, ensure it is properly locked onto the mounting base. Check that all fasteners securing the fitting kit to the motorcycle are tight.
• Difficulty Attaching/Detaching Top Case: Ensure the mounting base is clean and free of debris. Check for any obstructions or misalignment. Lubricate the locking mechanism of the top case if it feels stiff.
• Vibration/Noise: Verify that all components of the fitting kit and the top case are securely fastened. Loose parts are a common cause of vibration and noise.
• Corrosion: If surface corrosion appears on the powder-coated steel, clean the area and apply a suitable rust-inhibiting paint or coating to prevent further spread.

If problems persist, contact SHAD customer support or an authorized dealer for assistance.

8. Specifications

9. Warranty and Support

The SHAD W0RT19ST Top Case Fitting Kit is covered by a 2-year manufacturer's warranty from the date of purchase. This warranty covers defects in materials and workmanship under normal use.

For warranty claims, technical support, or any questions regarding the installation or use of this product, please contact your authorized SHAD dealer or visit the official SHAD website for customer service contact information.

Please retain your proof of purchase for warranty purposes.