Introduction
This manual provides detailed instructions for the installation, operation, and maintenance of your SW-MOTECH Kobra Handguard Kit. Please read this manual thoroughly before installation and use to ensure proper function and safety. Adherence to these instructions will help ensure the longevity and performance of your handguards.
Safety Information
- Always wear appropriate safety gear during installation and operation of your motorcycle.
- Ensure all fasteners are tightened to the manufacturer's specified torque values. Over-tightening or under-tightening can lead to component failure.
- Regularly inspect the handguards for any signs of damage, wear, or loose components. Address any issues promptly.
- If you are unsure about any step in the installation process, consult a qualified motorcycle mechanic or contact SW-Motech customer support.
- Do not modify the handguards or mounting hardware, as this may compromise their structural integrity and void any warranty.
Package Contents
Before beginning installation, carefully unpack all components and verify that the following items are present:
- Kobra Handguard shells (Left and Right)
- Aluminum mounting bars (Left and Right)
- Complete mounting hardware kit (includes bolts, washers, spacers, and bar-end expanders)
- Installation instructions (this manual)
If any components are missing or damaged, please contact your retailer or SW-Motech customer service immediately.
Compatibility
This SW-MOTECH Kobra Handguard Kit (Model HPR.00.220.20200/B) is specifically designed for select Honda, Kawasaki, and Suzuki motorcycle models. Please confirm your motorcycle's make, model, and year against the list below:
Specific compatibility includes:
- HONDA XL 1000 V Varadero (1000 CCM, Model Years: 2001 to 2009)
- Other compatible models may include: Honda NC700X, NC750S, NC750X, VFR1200X; Kawasaki Z800; Suzuki V-Strom 650/1000.
Always verify fitment for your specific motorcycle model and year using the SW-Motech product finder or by consulting your dealer before proceeding with installation.
Setup and Installation
Follow these steps carefully for proper installation. Basic mechanical skills and tools are required. Tools typically needed include hex keys, wrenches, and potentially a torque wrench.
- Preparation: Park the motorcycle on a stable, level surface. Ensure the engine is off and cool. Gather all necessary tools and components.
- Remove Existing Bar Ends (if applicable): Carefully remove any existing bar-end weights or handguards from your handlebars. Retain any original hardware if you plan to re-install them later.
- Attach Inner Mounting Clamps: Secure the inner mounting clamps to the handlebars. Position them so they do not interfere with brake/clutch levers or other controls. Do not fully tighten the bolts at this stage.
- Assemble Aluminum Bars: Attach the aluminum mounting bars to the inner clamps. Insert the bar-end expanders into the open ends of the handlebars.
- Position and Align: Adjust the position and angle of the aluminum bars and clamps to ensure optimal clearance for all controls and comfortable hand placement. Ensure full steering lock is achievable without interference.
- Tighten Hardware: Once the desired position is achieved, progressively tighten all mounting hardware. Refer to your motorcycle's service manual or SW-Motech's specific instructions for recommended torque specifications.
- Attach Handguard Shells: Mount the Kobra handguard shells to the aluminum bars using the provided screws. Ensure they are securely fastened but do not over-tighten.
- Final Check: Verify that all components are securely attached and that the handguards do not impede the operation of any controls, steering, or mirrors. Test brake and clutch lever movement.
Note: Specific installation steps may vary slightly depending on your motorcycle model. Always refer to any model-specific instructions or diagrams provided by SW-Motech for your exact application.
Operating Instructions
The SW-MOTECH Kobra Handguard Kit is designed to provide passive protection for your hands and motorcycle controls from wind, weather, and light impacts. Once correctly installed, no specific operational steps are required. Ensure they are always securely fastened and free from obstruction before each ride.
Maintenance
Proper maintenance will extend the life of your handguards and ensure continued safety.
- Regular Inspection: Periodically check all mounting bolts, screws, and fasteners for tightness. Vibrations from riding can cause fasteners to loosen over time. Re-tighten if necessary.
- Cleaning: Clean the handguard shells and aluminum bars with mild soap and water. Use a soft cloth to avoid scratching. Avoid abrasive cleaners, harsh chemicals, or solvents that could damage the material or finish.
- Damage Check: After any impact or fall, thoroughly inspect the handguard shells and aluminum bars for cracks, bends, or other damage. Damaged components should be replaced immediately to maintain protective integrity.
Troubleshooting
This section addresses common issues you might encounter with your handguards.
| Issue | Possible Cause | Solution |
|---|---|---|
| Handguards are loose or shift during riding | Mounting bolts are not sufficiently tight or have loosened over time. | Re-tighten all mounting bolts to the specified torque values. Ensure bar-end expanders are properly seated and tightened. |
| Interference with brake/clutch levers or other controls | Incorrect positioning or alignment during installation. | Loosen mounting hardware, carefully reposition the handguards to ensure proper clearance for all controls, then re-tighten securely. |
| Excessive vibration from handguards | Loose components, improper installation, or missing vibration dampening elements. | Check all fasteners for tightness. Ensure bar-end expanders are correctly installed and providing a snug fit within the handlebar. Verify all components are present as per the package contents. |
Specifications
- Model: HPR.00.220.20200/B
- Brand: SW-Motech
- Material: High-strength plastic shells, robust aluminum mounting bars
- Item Weight: Approximately 3.37 pounds (1.53 kg)
- Product Dimensions: Approximately 19.69 x 11.81 x 11.81 inches (50 x 30 x 30 cm)
- Compatibility: Designed for specific Honda, Kawasaki, and Suzuki motorcycle models (refer to Compatibility section for details)
- Manufacturer Part Number: HPR.00.220.20200/B
- OEM Part Number: HPR.00.220.20200/B
Support and Warranty
For technical support, inquiries regarding spare parts, or warranty claims, please contact SW-Motech customer service directly. They can provide model-specific assistance and guidance.
Visit the official SW-Motech website for the most up-to-date contact details, product information, and frequently asked questions: sw-motech.com
Warranty terms and conditions are subject to the manufacturer's policy at the time of purchase. Please retain your proof of purchase, such as a receipt or invoice, as it may be required for warranty service.
