Introduction
This manual provides essential information for the proper setup, operation, maintenance, and troubleshooting of your ABUS 83/80 300 Schlage Rekeyable Chrome Plated Brass Padlock. Designed for ultimate security, this padlock features solid hardened steel construction with Nano Protect plating for enhanced weather resistance and a dual ball bearing locking mechanism for superior protection against attacks. Please read this manual thoroughly to ensure optimal performance and longevity of your padlock.
Figure 1: ABUS 83/80 300 Schlage Rekeyable Chrome Plated Brass Padlock
Setup
Your ABUS 83/80 padlock is supplied as 'zero bitted', meaning it is keyed to an uncut key. This design allows for customization to match existing key systems. It is crucial to rekey the padlock before regular use to ensure proper functionality and security.
Rekeying Procedure
- Consult a Locksmith: For optimal security and proper rekeying, it is highly recommended to have a professional locksmith rekey your padlock. They possess the expertise and tools to correctly match the padlock to your desired keyway (e.g., Schlage).
- DIY Rekeying (Advanced Users Only): If you have experience with lock rekeying, you may attempt to rekey it yourself using a compatible key pin set (e.g., SC1/SC4 for Schlage). Exercise extreme caution. Incorrect pin placement or mishandling of the cylinder can render the lock inoperable.
- Initial Key: The padlock comes with a single 'zero key'. This key is for initial access to the cylinder for rekeying purposes only. It is not intended for general security use, as all zero-bitted ABUS padlocks share this initial key.
The 83 series features a removable cylinder, allowing for easy rekeying to integrate with various security keyways. The patented Z-bar mechanism also allows for quick conversion between key-retaining and non-key-retaining functions.
Video 1: Overview of ABUS 83AL-IC/40 SFIC Padlock features, including rekeying capabilities and shackle materials. While the video title refers to a slightly different model, the core principles of rekeying and material benefits apply to the 83/80 series.
Operating Instructions
Once your ABUS 83/80 padlock has been properly rekeyed, its operation is straightforward.
- Locking: Insert your rekeyed key into the cylinder and turn it to the locked position. The shackle will secure into place. Remove the key.
- Unlocking: Insert your rekeyed key into the cylinder and turn it to the unlocked position. The shackle will release, allowing you to open the padlock.
- Key Retaining vs. Non-Key Retaining: Your padlock can be configured to either retain the key when unlocked (key-retaining) or allow the key to be removed when unlocked (non-key-retaining). This functionality is controlled by the Z-bar mechanism within the cylinder. Consult a locksmith or the detailed rekeying instructions for your specific cylinder type if you wish to change this setting.
Maintenance
Regular maintenance will ensure the smooth operation and extended lifespan of your ABUS 83/80 padlock, especially given its robust construction and Nano Protect plating.
- Cleaning: Periodically wipe down the padlock body and shackle with a clean, damp cloth to remove dirt and grime. Avoid abrasive cleaners that could damage the chrome plating.
- Lubrication: For optimal performance, especially in outdoor or harsh environments, lubricate the keyway and shackle mechanism annually with a specialized lock lubricant (e.g., graphite-based or silicone-free spray). Do not use oil-based lubricants as they can attract dirt and gum up the mechanism.
- Corrosion Protection: The Nano Protect plating on the hardened steel body and shackle provides excellent corrosion resistance. However, for extreme conditions, additional protective coatings or covers can be used.
- Inspection: Regularly inspect the padlock for any signs of wear, damage, or unusual movement in the shackle or cylinder. Address any issues promptly to maintain security.
Troubleshooting
If you encounter issues with your ABUS 83/80 padlock, refer to the following common problems and solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| Key does not turn or is difficult to insert. | Dirt/debris in keyway; incorrect key; mechanism needs lubrication. | Clean keyway with compressed air. Ensure you are using the correct rekeyed key. Apply lock lubricant to the keyway. |
| Shackle is stuck or difficult to open/close. | Corrosion; lack of lubrication; physical damage. | Apply lock lubricant to the shackle entry points. Clean any visible corrosion. If physically damaged, the padlock may need replacement. |
| Padlock does not lock after rekeying. | Incorrect rekeying; cylinder not properly seated. | Re-verify the rekeying process or consult a professional locksmith. Ensure the cylinder is fully and correctly inserted into the padlock body. |
| Bottom plate for cylinder removal is stuck. | Tight fit or minor manufacturing tolerance. | Gently wiggle the plate while applying steady pressure. Avoid excessive force to prevent damage. A locksmith may have specialized tools for removal. |
Specifications
| Feature | Detail |
|---|---|
| Brand | ABUS |
| Model Name | 83832 |
| Lock Type | Keyed Padlock (Rekeyable) |
| Material | Solid Hardened Steel, Chrome Plated, Alloy Steel Shackle |
| Special Feature | Heavy Duty, Rekeyable, Nano Protect Plating, Dual Ball Bearing Locking |
| Dimensions (L x W x H) | 1.63 x 3.38 x 5 inches |
| Item Weight | 11.7 ounces |
| Color | Silver |
| Included Components | 1 zero-bitted key |
Warranty & Support
ABUS products are warranted for a specific period of time from the date of purchase against manufacturing defects. If your ABUS product fails to work properly due to a manufacturing defect, you may return it to ABUS postage prepaid for repair or replacement at their discretion.
Obtaining Warranty Service
To obtain warranty service, please call 1-800-352-2287 or return the padlock prepaid along with your receipt of purchase and all parts and keys (if applicable) to:
ABUS Lock Company23910 N 19th Ave., Suite 56
Phoenix, AZ 85085-1850
Specific warranty periods are typically indicated on the product packaging. For further assistance or inquiries, please contact ABUS customer support.
