Zodiac R0658100 3-HP Relay with Harness Replacement Kit

Product Overview

This Zodiac R0658100 3-HP Relay with Harness is a replacement kit designed for use with specific Zodiac Jandy Power Center models, including 6613, 6614-LD, 6612F, Ji 2000, and AquaSwitch Standard Power Center models 7300, 7488. It is also compatible with Breaker Mount Plate model 6614, Pool Link Dual Timer Module model PLINK, and Sol 1000. This relay facilitates the remote activation and deactivation of pumps up to 3 horsepower, ensuring efficient control of your pool and spa power system.

Image: The Zodiac R0658100 3-HP Relay with Harness, showing the compact relay unit with attached red and black wiring harness, ready for installation.

Safety Information

Please read and understand all safety instructions before installing or operating this product. Failure to follow these instructions could result in electric shock, fire, or serious injury.

• Electrical Hazard: Installation must be performed by a qualified electrician or service technician in accordance with all local and national electrical codes.
• Disconnect Power: Always disconnect power to the pool/spa control system at the circuit breaker before performing any installation, maintenance, or troubleshooting.
• Proper Grounding: Ensure the system is properly grounded to prevent electrical shock.
• Use Correct Tools: Use only insulated tools when working with electrical components.
• Environmental Conditions: Do not install this product in wet or damp locations unless specifically rated for such environments.
• Component Compatibility: Use only with specified Zodiac Jandy Power Center models and compatible systems as listed in the product description.

Package Contents

Verify that all components are present and undamaged upon opening the package:

• 1 x Zodiac R0658100 3-HP Relay
• 1 x Pre-attached Wiring Harness

Installation Instructions

This relay is designed for integration into existing Zodiac Jandy Power Center systems. Professional installation is highly recommended.

1. Power Disconnection: Before beginning, ensure that all power to the pool/spa control system is completely disconnected at the main circuit breaker. Verify with a voltage tester.
2. Access Power Center: Open the enclosure of your compatible Zodiac Jandy Power Center (e.g., models 6613, 6614-LD, 6612F, Ji 2000, AquaSwitch 7300, 7488).
3. Locate Relay Slot: Identify the designated slot or connection points for the 3-HP relay within the power center. Refer to your specific power center's manual for exact location.
4. Connect Harness: Carefully connect the pre-attached wiring harness of the new R0658100 relay to the corresponding terminals or connectors within the power center. Ensure secure and correct polarity connections as indicated by the power center's wiring diagram.
5. Mount Relay: Secure the relay within the power center. It may attach to a DIN rail mount or other designated mounting points. Ensure it is firmly in place and not obstructing other components.
6. Verify Connections: Double-check all wiring connections to ensure they are tight and correctly routed.
7. Close Power Center: Securely close the power center enclosure.
8. Restore Power: Restore power to the pool/spa control system at the main circuit breaker.
9. Test Operation: Test the functionality of the relay by attempting to remotely turn on and off the connected 3-HP pump through your control system.

Operation

The Zodiac R0658100 relay functions as an electrical switch, enabling your Zodiac Jandy Power Control System to remotely control the power supply to a connected 3-horsepower pump. Once installed, the relay operates automatically in conjunction with your power center's programming or manual commands. When the power center sends a signal to activate the pump, the relay closes its internal contacts, allowing electricity to flow to the pump. Conversely, when the power center signals to turn off the pump, the relay opens its contacts, interrupting the power supply.

Refer to your specific Zodiac Jandy Power Center or AquaSwitch system manual for detailed instructions on programming and operating your pool/spa equipment with the newly installed relay.

Maintenance

The Zodiac R0658100 relay is designed for reliable, long-term operation with minimal maintenance. However, periodic inspection is recommended to ensure optimal performance and safety.

• Visual Inspection: Annually, or if issues arise, disconnect power and visually inspect the relay and its wiring harness for any signs of wear, corrosion, loose connections, or damage.
• Cleanliness: Ensure the area around the relay within the power center is free from dust, debris, and moisture. Use a dry, soft cloth or compressed air for cleaning.
• Connection Integrity: Periodically check that all electrical connections to the relay are secure and tight.
• Professional Check: If you suspect any malfunction or damage, consult a qualified service technician for inspection and repair. Do not attempt to repair the relay yourself.

Troubleshooting

If you experience issues with your Zodiac R0658100 relay, refer to the following common problems and solutions. Always disconnect power before inspecting components.

Technical Specifications

Warranty and Support

Zodiac products are manufactured to high-quality standards. For specific warranty details regarding the R0658100 3-HP Relay with Harness Replacement Kit, please refer to the warranty information provided with your original Zodiac Jandy Power Center or visit the official Zodiac website.

For technical support, troubleshooting assistance beyond this manual, or to inquire about replacement parts, please contact Zodiac Customer Service. You can typically find contact information on the Zodiac website or through your authorized dealer.

Online Resources: www.zodiac.com