Dorman 578-130

Dorman 578-130 Fuel Tank Strap: Installation and Maintenance Manual

For Ford F-150, F-250, and Lobo Models

1. Product Overview

The Dorman 578-130 Fuel Tank Strap is designed as a direct replacement for the original fuel tank strap in compatible Ford vehicles. This component is crucial for securely holding the fuel tank in place. It is manufactured from durable materials to withstand harsh road and weather conditions, ensuring long-lasting performance and reliability.

Compatibility: This strap is compatible with select Ford models. To confirm fitment for your specific vehicle, refer to the following list:

  • Ford F-150 Heritage: 2004
  • Ford F-150: 1997, 1998, 1999, 2000, 2001, 2002, 2003
  • Ford F-250: 1997, 1998, 1999, 2000
  • Ford Lobo: 1997, 1998, 1999, 2000, 2001, 2002, 2003

It is recommended to replace fuel tank straps whenever the fuel tank is serviced or replaced to ensure proper and secure installation.

Two black Dorman 578-130 fuel tank straps

Figure 1: Dorman 578-130 Fuel Tank Straps. These straps are designed to securely hold the vehicle's fuel tank.

2. Features and Components

  • Direct Replacement: Engineered to match the fit, function, and performance of the original equipment part.
  • Durable Construction: Manufactured from quality alloy steel for superior service life and reliability.
  • Corrosion Resistance: Designed to resist rust and corrosion from road elements.

What's in the Box:

  • Dorman 578-130 Fuel Tank Straps (Quantity: 2)
Top-down view of two Dorman 578-130 fuel tank straps

Figure 2: Top-down view of the Dorman 578-130 Fuel Tank Straps, showing their curved design and mounting points.

3. Installation Instructions

Safety First: Always ensure the vehicle is safely supported on jack stands or a lift. Disconnect the battery and relieve fuel system pressure before beginning any work on the fuel tank. Wear appropriate personal protective equipment (PPE), including safety glasses and gloves.

  1. Prepare the Vehicle: Park the vehicle on a level surface. Engage the parking brake. Use a jack to lift the vehicle and secure it with jack stands.
  2. Drain Fuel Tank (if necessary): If the fuel tank is full or partially full, it may be necessary to drain some or all of the fuel to reduce weight and facilitate removal.
  3. Disconnect Fuel Lines and Electrical Connections: Carefully disconnect all fuel lines, vapor lines, and electrical connectors attached to the fuel tank. Refer to your vehicle's service manual for specific procedures.
  4. Support the Fuel Tank: Use a transmission jack or a suitable support to hold the fuel tank in place before removing the old straps.
  5. Remove Old Straps: Locate and unbolt the existing fuel tank straps. Carefully lower the fuel tank slightly to gain access.
  6. Inspect Mounting Points: Before installing new straps, inspect the vehicle's frame and mounting points for any corrosion or damage. Repair as necessary.
  7. Position New Straps: Place the new Dorman 578-130 fuel tank straps around the fuel tank, aligning them with the original mounting points.
  8. Secure the Straps: Bolt the new straps into place. Ensure all bolts are tightened to the manufacturer's specified torque. Do not overtighten.
  9. Reconnect Components: Reconnect all fuel lines, vapor lines, and electrical connectors. Double-check all connections for security.
  10. Lower Vehicle and Test: Carefully lower the vehicle. Reconnect the battery. Start the vehicle and check for any fuel leaks or warning lights.

Note: This is a general guide. Always consult your vehicle's specific service manual for detailed, model-specific instructions and torque specifications. Professional installation is recommended.

Close-up view of the end of a Dorman 578-130 fuel tank strap, showing the mounting hole

Figure 3: Detail of the Dorman 578-130 Fuel Tank Strap's end, highlighting the pre-drilled mounting hole for secure attachment.

4. Maintenance

Fuel tank straps are generally maintenance-free components. However, periodic inspection is recommended to ensure their integrity and the safety of your fuel tank.

  • Visual Inspection: During routine vehicle maintenance (e.g., oil changes, tire rotations), visually inspect the fuel tank straps for signs of rust, corrosion, cracks, or deformation.
  • Check Fasteners: Ensure that all bolts securing the straps are tight and free from corrosion. Do not overtighten.
  • Cleanliness: Keep the area around the fuel tank and straps free from excessive dirt, mud, or road salt, which can accelerate corrosion.
  • Damage: If any damage is observed, replace the straps immediately to prevent potential fuel tank dislodgement.
Close-up view of the Dorman 578-130 fuel tank straps, showing the connection points

Figure 4: Close-up of the Dorman 578-130 Fuel Tank Straps, illustrating the robust construction and connection points.

5. Troubleshooting

As a passive component, fuel tank straps typically do not have "operating" issues. Troubleshooting primarily involves identifying and addressing physical damage or improper installation.

Symptom Possible Cause Solution
Fuel tank appears loose or shifts Loose or damaged fuel tank straps; incorrect strap size. Inspect straps and mounting bolts. Tighten loose bolts to specification. Replace damaged straps. Verify correct part number for vehicle.
Visible rust or corrosion on straps Exposure to road salt, moisture, or age. Replace corroded straps to prevent failure. Consider undercoating for future protection.
Strap breakage Severe corrosion, impact damage, or material fatigue. Immediately replace broken straps. Ensure fuel tank is securely supported during replacement.

If you encounter issues not listed here or are unsure about a repair, it is advisable to consult a qualified automotive technician.

6. Specifications

Attribute Detail
Model Number 578-130
Brand Dorman
Material Alloy Steel
Finish Type Silver (Machined)
Item Weight 2 Pounds (approx.)
Product Dimensions (L x W x H) 31 x 2.5 x 2 inches (approx.)
UPC 019495351375
OEM Part Numbers st130; F65Z 9054-DB; F75Z 9054-GA

7. Warranty and Support

For information regarding product warranty, returns, or technical support, please contact Dorman Products directly or refer to their official website. Keep your purchase receipt for warranty claims.

Dorman Products: www.dormanproducts.com

© 2023 Dorman Products. All rights reserved.

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