Introduction
This manual provides a comprehensive parts list for the Amada M Series Mechanical Shears, specifically covering models M-1245, M-1260, M-2045, M-2060, M-2545, M-2560, M-3045, M-3060, M-4045, and M-4065. Published in August 1985, this 102-page document is an essential resource for identifying and ordering replacement components for your Amada mechanical shear with a programmable back gauge.
It includes detailed ordering instructions, comprehensive parts lists with functional component identification, and diagrams to assist in locating specific parts. This manual is intended for maintenance personnel and technicians responsible for the upkeep and repair of Amada M Series Mechanical Shears.
Figure 1: Front cover of the Amada M Series Mechanical Shear Parts List Manual. The cover displays the title "MECHANICAL SHEAR (WITH PROGRAMMABLE BACKGAUGE) PARTS LIST" and the Amada logo with "A-166".
Models Covered
This parts list manual is applicable to the following Amada M Series Mechanical Shear models, manufactured from 1984 onwards:
- M-1245
- M-1260
- M-2045
- M-2060
- M-2545
- M-2560
- M-3045
- M-3060
- M-4045
- M-4065
The manual covers specific serial number ranges for these models, including 01245618 (1245), 12600079 (1260), 02401745 (2045), 02600421 (2060), 02502153 (2545), 02560452 (2560), 03045460 (3045), 03060205 (3060), 04045241 (4045), and 4065002 (4065), and subsequent units.
Figure 2: A page from the manual displaying the list of covered models and the beginning of the ordering instructions section. It also shows a sample parts list table header.
Parts Lists and Functional Component Identification
This manual provides detailed parts lists for various components of the Amada M Series Mechanical Shears. Each part is identified with a unique code, name, and quantity, often accompanied by a drawing number or type for precise identification.
The functional component identification section utilizes diagrams and illustrations to help users locate specific parts on the mechanical shear. These diagrams are crucial for understanding the assembly and disassembly of various units within the machine.
Sample Parts List Structure
Parts lists are typically organized by machine model and unit number. A typical entry includes:
| Unit No. | Index No. | Code No. | Parts Name | Drawing No. or Type | Q'ty |
|---|
| 07 | 10 | 355606 | Plug | | 1 |
| 10 | 02 | | Pilot lamp | APN-116G | 1 |
Table 1: Example of a parts list entry, demonstrating the typical columns and data provided for each component.
Figure 3: A diagram illustrating various units of the Amada Mechanical Shear. Key components are labeled with unit numbers (e.g., Unit No. 04 Drive, Unit No. 06 Holddown cylinder, Unit No. 07, Unit No. 08 Lubrication (left), Unit No. 09 Lubrication, Unit No. 10, Unit No. 15). This diagram aids in functional component identification.
Ordering Instructions
To ensure accurate ordering of replacement parts, it is crucial to provide specific information. When placing an order, please specify the following details:
- Machine Model: The specific model number of your Amada Mechanical Shear (e.g., M-2045).
- Serial No.: The unique serial number of your machine.
- Unit No.: The unit number as indicated in the parts diagram.
- Index No.: The index number corresponding to the specific part within the unit.
- Code No.: The part's unique code number.
- Parts Name: The descriptive name of the part.
- Drawing No. or Type: Any associated drawing number or type for the part.
- Quantity: The number of units of the part required.
Refer to the relevant parts list section and diagrams within this manual to gather all necessary information before submitting your order.
Additional Manual Sections (General Information)
While this specific manual focuses on parts lists and ordering, a complete product instruction manual for industrial machinery typically includes the following sections. For detailed operational, maintenance, or troubleshooting procedures, please refer to the corresponding operator's or service manual for your Amada M Series Mechanical Shear.
Setup
This section would typically cover the initial installation, assembly, and configuration of the mechanical shear. It would include instructions for connecting power, leveling the machine, and performing initial calibration steps to prepare the equipment for operation.
Operating
The operating section would detail the procedures for safely and effectively using the mechanical shear. This includes instructions on power-up and shutdown, material loading, setting cutting parameters (such as back gauge position), initiating cuts, and understanding control panel functions.
Maintenance
This section would outline routine maintenance tasks necessary to ensure the longevity and optimal performance of the mechanical shear. It would cover lubrication schedules, blade inspection and replacement, cleaning procedures, and periodic checks of hydraulic or pneumatic systems.
Troubleshooting
The troubleshooting section would provide guidance on identifying and resolving common issues that may arise during the operation of the mechanical shear. It would include a list of symptoms, possible causes, and recommended corrective actions to help diagnose and fix problems efficiently.
Specifications
Key specifications for this manual and the product series it covers are as follows:
- ASIN: B005DU554S
- Publisher: Amada
- Publication Date: January 1, 1984 (Manual Year: August 1985)
- Language: English
- Print Length: 102 pages
Support
For further technical assistance, service inquiries, or to order parts, please contact Amada directly or an authorized Amada distributor. Always refer to your specific machine's serial number and model when seeking support to ensure accurate and timely assistance.
Note: This manual is a parts list and does not contain detailed operational or maintenance instructions. For such information, please consult the relevant operator's or service manual for your Amada M Series Mechanical Shear.
