Motion Pro 08-0470

Motion Pro PBR Chain Breaker (Model 08-0470) Instruction Manual

Comprehensive guide for breaking, pressing, and riveting motorcycle chains.

Product Overview

The Motion Pro PBR Chain Breaker (Model 08-0470) is a versatile tool designed for the maintenance and replacement of motorcycle drive chains. This all-in-one kit allows users to efficiently press, break, and rivet chains, making chain service tasks straightforward. Constructed from durable steel, it is compatible with 520, 525, and 530 series chains.

Motion Pro PBR Chain Breaker tool kit in a blue plastic case, showing the main tool, handle, and various attachments.

Image 1: The Motion Pro PBR Chain Breaker kit, neatly organized in its blue plastic carrying case. The main tool, handle, and various attachments for chain breaking, pressing, and riveting are visible, along with a small instruction sheet.

Safety Information

  • Always wear appropriate personal protective equipment, including safety glasses and gloves, when working with chains and tools.
  • Ensure the motorcycle is stable and securely supported before beginning any chain work.
  • Read and understand all instructions before operating the tool.
  • Keep hands and fingers clear of moving parts during operation.
  • Use the correct size chain for your motorcycle and ensure proper tension after installation.
  • This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm (Proposition 65 warning). Handle with care and wash hands after use.

Package Contents

The Motion Pro PBR Chain Breaker kit includes the following components:

  • PBR Chain Tool body
  • Handle
  • Press plate
  • Break pin
  • Rivet flare die
  • Carrying case
  • Instruction sheet

Setup

Before using the Motion Pro PBR Chain Breaker, ensure all components are present and in good condition. Familiarize yourself with the tool's parts and their functions as described in the included instruction sheet.

  1. Open the carrying case and identify the main tool body, handle, and various pins/dies.
  2. For chain breaking or pressing, attach the appropriate pin or press plate to the tool body as needed. The tool is designed for specific functions: "Press," "Break," and "Rivet."
  3. Ensure the motorcycle chain is clean and free of excessive debris for optimal tool performance.

Operating Instructions

1. Breaking a Chain

To remove an old chain or shorten a new one, use the chain breaking function:

  1. Identify the link to be broken. It is often recommended to grind down the head of the pin on the link you intend to break to reduce stress on the tool's breaking pin.
  2. Position the chain within the tool's "Break" section, ensuring the breaking pin is aligned directly with the chain pin you wish to push out.
  3. Slowly turn the tool's handle clockwise to advance the breaking pin, pushing the chain pin out of the link. Apply steady pressure.
  4. Once the pin is pushed through, the chain link will separate.
Close-up of the Motion Pro PBR Chain Breaker tool in use, breaking a motorcycle chain. A gloved hand holds the tool while a wrench turns the screw mechanism to push out a chain pin.

Image 2: The Motion Pro PBR Chain Breaker tool actively breaking a motorcycle chain. The tool is clamped onto the chain, and a wrench is used to turn the threaded rod, pushing a pin out of the chain link.

2. Pressing a Chain Link

To press the side plate onto a new master link:

  1. Place the master link pins through the chain ends and position the outer side plate.
  2. Align the tool in the "Press" position, ensuring the press plate is correctly seated against the outer side plate of the master link.
  3. Slowly turn the tool's handle to press the side plate onto the master link pins until it is flush and securely seated. Do not over-press.

3. Riveting a Master Link

To flare the pins of a rivet-style master link:

  1. After pressing the side plate, position the tool in the "Rivet" setting with the rivet flare die.
  2. Align the rivet flare die over one of the master link pins.
  3. Slowly turn the tool's handle to flare the pin. Repeat for the other pin. The flared diameter should be approximately 0.200-0.217 inches (5.1-5.5 mm) for 520/525/530 chains. Consult your chain manufacturer's specifications for exact measurements.
  4. Inspect the flared pins to ensure they are securely fastened and properly mushroomed.

Maintenance

  • After each use, clean the tool thoroughly to remove any chain grease or debris.
  • Lightly lubricate the threaded rod and moving parts with a general-purpose lubricant to ensure smooth operation and prevent corrosion.
  • Store the tool in its original carrying case in a dry environment to protect it from damage and rust.
  • Inspect the breaking pin and rivet flare die for wear or damage. Replace if necessary to maintain optimal performance and prevent damage to the chain.

Troubleshooting

ProblemPossible CauseSolution
Breaking pin bends or breaks.
  • Pin head not ground down.
  • Misalignment of the tool.
  • Excessive force applied.
  • Always grind down the pin head before breaking.
  • Ensure precise alignment of the breaking pin with the chain pin.
  • Apply steady, controlled pressure. Replace the breaking pin if damaged.
Master link pins not flaring correctly.
  • Incorrect rivet flare die used.
  • Insufficient pressure.
  • Over-flaring.
  • Verify the correct rivet flare die is installed.
  • Apply more pressure gradually until the desired flare is achieved.
  • Avoid excessive force; check flare diameter frequently.
Tool feels stiff or difficult to operate.
  • Lack of lubrication.
  • Accumulated dirt or debris.
  • Clean and lubricate all moving parts, especially the threaded rod.
  • Ensure the tool is free of debris before and after use.

Specifications

  • Model: 08-0470
  • Brand: Motion Pro
  • Operation Mode: Manual
  • Material: Steel
  • Compatible Chain Sizes: 520, 525, 530 series chains
  • Item Dimensions (L x W x H): 5.4 x 4.2 x 1.5 inches
  • Item Weight: 2.1 Pounds
  • Color: Black (tool), Blue (case)

Warranty and Support

Warranty Information

This Motion Pro PBR Chain Breaker is covered by a Limited Manufacturer Warranty. For specific details regarding warranty coverage, terms, and conditions, please refer to the documentation included with your product or visit the official Motion Pro website.

Customer Support

For technical assistance, replacement parts, or any questions regarding the operation and maintenance of your Motion Pro PBR Chain Breaker, please contact Motion Pro customer support. Contact information can typically be found on the Motion Pro website or in the product packaging.

© 2023 Motion Pro. All rights reserved.

For the latest information and updates, please visit www.motionpro.com

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