AL-KO Friction Pad Kit Instruction Manual

1. Product Overview

This manual provides instructions for the installation and maintenance of the AL-KO Friction Pad Kit, designed for use with AL-KO AKS 2000, AKS 2004, and AKS 3004 stabilizers. This kit includes the necessary friction pads to ensure proper operation of your stabilizer system.

The kit contains left and right side friction pads, essential for the effective functioning of your AKS stabilizer.

2. Kit Contents

• Left Friction Pad
• Right Friction Pad
• Associated Washers and Caps

3. Setup and Installation

3.1 Safety Precautions

• Ensure the vehicle is stable and secured before beginning installation.
• Wear appropriate personal protective equipment, such as gloves and eye protection.
• Refer to your AL-KO AKS stabilizer's primary manual for specific disassembly and reassembly instructions.

3.2 Installation Steps

1. Preparation: Carefully remove the old friction pads from your AL-KO AKS stabilizer. Note the orientation of the existing pads.
2. Pad Identification: Identify the left and right friction pads from the new kit. They are designed to fit specific sides of the stabilizer.
3. Insertion: Insert the new friction pads into their respective slots on the stabilizer. Ensure they are seated correctly and securely.
4. Securing: Reassemble any components that were removed during the old pad extraction, ensuring all fasteners are tightened to the manufacturer's specifications.
5. Functionality Check: After installation, operate the stabilizer handle to confirm smooth movement and proper engagement of the friction pads.

Figure 1: AL-KO Friction Pad Kit components. This image displays two assembled friction pads, each with a cylindrical black body, a metal washer, and a smaller, separate black cap. These are the primary components for replacement.

Figure 2: Underside view of the AL-KO Friction Pad Kit. This image provides a different perspective of the two friction pads, highlighting the metal washers and the separate black caps, which are crucial for proper installation and function.

4. Operating Considerations

Once installed, the friction pads work in conjunction with your AL-KO AKS stabilizer to provide effective damping and stability for your trailer or caravan. No specific operational steps are required for the friction pads themselves beyond their correct installation.

Regularly check the stabilizer handle's position. If the handle's position indicates significant wear (e.g., it moves beyond its normal operating range or feels loose), the friction pads may require inspection or replacement.

5. Maintenance

The AL-KO Friction Pads are wear components and will require periodic replacement depending on usage. There is no routine maintenance required for the pads themselves other than replacement when worn.

• Inspection: Periodically inspect the friction pads for signs of wear, such as reduced friction or excessive play in the stabilizer handle.
• Replacement: Replace the friction pads when they show signs of significant wear or when the stabilizer's performance is compromised. The kit includes shims that can be used to compensate for initial wear before full replacement is necessary.
• Cleaning: Keep the area around the stabilizer and friction pads clean from dirt, grease, and debris to ensure optimal performance.

6. Troubleshooting

6.1 Reduced Stabilizer Effectiveness

If your AL-KO AKS stabilizer feels less effective or exhibits excessive movement, the friction pads may be worn.

• Solution: Inspect the friction pads for wear. If worn, replace them with a new AL-KO Friction Pad Kit. Ensure correct installation as per Section 3.2.

6.2 Difficulty Engaging Stabilizer

If the stabilizer handle is difficult to engage or disengage, check for obstructions or incorrect pad seating.

• Solution: Verify that the friction pads are correctly seated and that no foreign objects are impeding the mechanism. Re-installation may be necessary.

7. Specifications

8. Warranty and Support

For warranty information and technical support regarding your AL-KO Friction Pad Kit or AL-KO AKS stabilizer, please refer to the official AL-KO website or contact AL-KO customer service directly. Keep your purchase receipt as proof of purchase.

AL-KO Website: www.al-ko.com