Dixon BM2 Brass Hose Mender Fitting Instruction Manual

Introduction

This manual provides essential instructions for the proper installation, operation, and maintenance of the Dixon BM2 Brass Hose Mender Fitting. Please read this manual thoroughly before use to ensure safe and effective application.

Product Overview

The Dixon BM2 is a brass shank/water fitting designed for mending or connecting 1/4-inch hoses. Its barbed design ensures a secure connection when properly installed.

Figure 1: Dixon BM2 Brass Hose Mender Fitting. This image displays the brass fitting with barbed ends, designed for connecting two hose sections.

Key Features:

• Body Material: Brass, offering durability and corrosion resistance.
• Connection Type: Barbed, for secure hose attachment.
• Hose Size: Designed for 1/4-inch hoses.

Setup and Installation

1. Prepare Hoses: Ensure the ends of the 1/4-inch hoses to be connected are clean and cut squarely. Remove any debris or rough edges.
2. Lubricate (Optional): For easier installation, apply a small amount of water or a compatible lubricant to the barbed ends of the fitting and the inside of the hose ends.
3. Insert Fitting: Firmly push one end of the hose onto one barbed end of the Dixon BM2 fitting. Ensure the hose is pushed past all barbs for a secure seal.
4. Secure Connection: For applications involving pressure or vibration, it is highly recommended to use appropriate hose clamps (not included) over the hose and fitting connection points. Tighten clamps securely but do not overtighten, which could damage the hose.
5. Repeat for Second Hose: Connect the second hose to the other barbed end of the fitting using the same method.

Important: Always verify that the hose and fitting are compatible with the fluid being conveyed and the operating pressure and temperature.

Operation

Once installed, the Dixon BM2 Brass Hose Mender Fitting functions as a permanent or semi-permanent connection point for two 1/4-inch hoses. No specific operational steps are required beyond ensuring a proper initial installation.

• Pressure Check: After installation, slowly introduce pressure to the system and carefully inspect all connections for leaks.
• Regular Inspection: Periodically check the hose and fitting connections for any signs of wear, damage, or loosening, especially in high-vibration or high-pressure environments.

Maintenance

The Dixon BM2 Brass Hose Mender Fitting requires minimal maintenance. Regular inspection is key to ensuring its longevity and reliable performance.

• Cleaning: If exposed to corrosive substances or debris, clean the exterior of the fitting with a mild detergent and water. Rinse thoroughly and dry.
• Inspection: Regularly inspect the fitting for signs of corrosion, cracks, or deformation. Check the integrity of the hose connections and hose clamps.
• Storage: If the fitting is removed from service, clean it thoroughly and store it in a dry, clean environment away from direct sunlight and extreme temperatures.

Troubleshooting

Most issues related to hose fittings stem from improper installation or material incompatibility.

• Leaks at Connection:
  • Ensure the hose is fully seated over all barbs.
  • Verify that hose clamps are properly installed and tightened.
  • Check for damage to the hose end or the fitting's barbs.
  • Confirm hose and fitting are compatible in size and material.
• Difficulty Inserting Hose:
  • Ensure the hose is the correct 1/4-inch inner diameter.
  • Apply a compatible lubricant (e.g., water, silicone spray) to the barbs.
  • Slightly warm the hose end (e.g., with warm water) to make it more pliable, if safe for the hose material.

Specifications

Warranty and Support

For specific warranty information or technical support regarding your Dixon BM2 Brass Hose Mender Fitting, please contact Dixon Valve & Coupling directly or refer to their official website. Keep your purchase receipt for warranty claims.

Manufacturer: Dixon Valve & Coupling

Website: www.dixonvalve.com