Sealey VS710 CVJ Removal Tool User Manual

1. Introduction

The Sealey VS710 CVJ Removal Tool is designed for the efficient and safe removal of Constant Velocity (CV) joints from drive shafts. This tool minimizes the risk of damage to the joint and transmission components, while also freeing hands for other tasks such as releasing retaining circlips. It is suitable for use with most vehicles.

Key Features:

• Quickly removes the CV joint from the drive shaft without causing damage.
• Allows hands to remain free for releasing retaining circlips.
• Reduces the risk of damage to the vehicle's transmission system.
• Saves significant labor time during CV joint removal.
• Compatible with a wide range of vehicle models.

2. Safety Information

WARNING: Always read and understand all safety warnings and instructions before using this tool. Failure to follow the warnings and instructions may result in serious injury.

• Always wear appropriate personal protective equipment (PPE), including safety glasses, gloves, and sturdy footwear.
• Ensure the vehicle is securely supported on jack stands or a lift before beginning any work.
• Do not use the tool if it is damaged or appears to be malfunctioning.
• Keep hands and fingers clear of moving parts and pinch points during operation.
• Use the tool only for its intended purpose.
• Keep children and bystanders away from the work area.
• Store the tool in a dry, secure place when not in use.

3. Package Contents

The Sealey VS710 CVJ Removal Tool package includes the following components:

• 1 x Sealey VS710 CVJ Removal Tool

Figure 1: The Sealey VS710 CVJ Removal Tool as supplied.

4. Setup and Preparation

Before using the VS710 CVJ Removal Tool, ensure the vehicle is properly prepared and secured.

1. Vehicle Preparation: Lift the vehicle and secure it safely using jack stands or a hydraulic lift. Remove the wheel and any other components necessary to access the CV joint and drive shaft.
2. Inspect CV Joint: Before attempting removal, identify the type of retaining ring used inside the CV joint (e.g., snap ring or circlip). This information is typically found in your vehicle's service manual.
   • Circlips: These often require pre-opening with a specialized tool or long-nosed pliers to allow the joint to separate.
   • Snap-rings: These are typically round in cross-section and can release under pressure when the tool is used. They are also commonly used to retain inner CV joints.
3. Tool Adjustment: The VS710 tool features adjustable arms to accommodate various CV joint sizes. Loosen the bolts on the crossbar and slide the arms to fit the diameter of the CV joint. The maximum joint diameter supported is 95mm.

5. Operating Instructions

Follow these steps for safe and effective removal of the CV joint using the Sealey VS710 tool.

1. Position the Tool: Place the open end of the tool around the drive shaft, ensuring the tool's arms are positioned to push against the inner race of the CV joint and the outer ring of the joint. The tool's design allows it to quickly remove the CV joint from the drive shaft without damaging the joint.
2. Secure the Tool: Tighten the bolts on the crossbar to firmly secure the tool around the CV joint. Ensure the tool is stable and will not slip during operation.
3. Apply Pressure: Once the tool is securely in place, use a suitable wrench or socket to turn the central bolt of the tool. This action will apply even pressure, pushing the CV joint off the drive shaft.
   

   Figure 2: Initial positioning of the VS710 tool on a CV joint and drive shaft.
4. Release Retaining Ring: As pressure is applied and the joint begins to separate, you may need to simultaneously release the retaining circlip or snap-ring. The tool's design keeps your hands free for this task.
   

   Figure 3: Applying pressure with the VS710 tool to separate the CV joint.

5. Remove Joint: Continue applying pressure until the CV joint fully separates from the drive shaft. Carefully remove the tool and the separated CV joint.
6. Post-Removal: Always use new snap rings or circlips when refitting CV joints to ensure proper and secure reassembly.

6. Maintenance

Proper maintenance will extend the life of your Sealey VS710 CVJ Removal Tool.

• Cleaning: After each use, wipe down the tool with a clean cloth to remove any grease, dirt, or debris.
• Lubrication: Periodically apply a light coat of machine oil to all moving parts and threaded sections to prevent rust and ensure smooth operation.
• Inspection: Regularly inspect the tool for any signs of wear, damage, or deformation. Pay close attention to the bolts, arms, and contact points.
• Storage: Store the tool in a dry, clean environment, away from moisture and corrosive materials.
• Damaged Parts: Do not use a damaged tool. Contact Sealey customer support for replacement parts or service if any component is compromised.

7. Troubleshooting

This section addresses common issues that may arise during the use of the Sealey VS710 CVJ Removal Tool.

8. Specifications

Technical specifications for the Sealey VS710 CVJ Removal Tool:

Note: Dimensions provided are approximate and may vary slightly. Product Shipping Dimensions refer to the packaging size.

9. Warranty Information

Sealey products are backed by an excellent 12-month guarantee. Hand tools, including the VS710, often benefit from a lifetime warranty, providing purchasers with added peace of mind. For specific warranty terms and conditions, please refer to the official Sealey website or contact their customer service.

This warranty covers defects in materials and workmanship under normal use. It does not cover damage resulting from misuse, abuse, alteration, or unauthorized repair.

10. Customer Support

For technical assistance, parts inquiries, or warranty claims, please contact Sealey customer support. Sealey maintains a comprehensive parts service with over 130,000 different parts in stock, ensuring support for all their products.

You can find detailed online instructions and parts lists on the official Sealey website. Please have your model number (VS710) ready when contacting support.

Official Website: www.sealey.co.uk