Introduction
This manual provides essential information for the safe and efficient operation, installation, and maintenance of your Pondmaster 02522 250 GPH Magnetic Drive Utility Pump. Please read these instructions thoroughly before operating the pump to ensure proper function and longevity.
Safety Information
WARNING: This product can expose you to chemicals including lead, which is known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.
- Always disconnect the pump from the power supply before performing any maintenance or cleaning.
- Ensure the power cord and plug are in good condition and free from damage. Do not operate with a damaged cord.
- This pump is designed for use with water only. Do not use with flammable liquids or chemicals.
- Ensure the electrical outlet is a grounded 3-prong outlet and is protected by a Ground Fault Circuit Interrupter (GFCI).
- Do not lift the pump by its power cord.
- Keep children and pets away from the pump and water feature during operation.
Product Features
- Maximum flow rate of 250 Gallons Per Hour (GPH).
- Maximum shut-off head of 7 feet.
- Equipped with 1/2-inch Male National Pipe Thread (MNPT) discharge and 1/2-inch Female National Pipe Thread (FNPT) intake.
- Operates on 120V AC power with an 18-foot, 3-prong grounded power cord.
- Versatile operation: can be used submerged or in-line.
- Features a durable ceramic shaft for extended lifespan.
- Low power consumption, consuming a maximum of 24 Watts.
- Compact dimensions: 5 inches (L) x 3.8 inches (W) x 4.2 inches (H).
Image: The Pondmaster 02522 Magnetic Drive Utility Pump, showcasing its compact design and connection points.
Image: Dimensional view of the Pondmaster 02522 pump, indicating its length (5 inches), width (3.8 inches), and height (4.2 inches).
Package Contents
- 1 x Pondmaster 02522 250 GPH Magnetic Drive Utility Pump
Note: Hoses, fittings, and other accessories are sold separately and are not included with the pump.
Setup
Submerged Installation:
- Place the pump on a stable, flat surface at the bottom of your pond or water feature. Ensure it is fully submerged in water.
- Connect the appropriate tubing or piping to the 1/2-inch MNPT discharge outlet. Secure connections to prevent leaks.
- Ensure the 1/2-inch FNPT intake is clear of debris.
- Route the 18-foot power cord safely to a grounded GFCI-protected outlet, ensuring no kinks or damage.
In-Line (External) Installation:
- Position the pump on a dry, level surface near your water source. The pump must be placed below the water level to ensure proper priming.
- Connect tubing or piping to both the 1/2-inch FNPT intake and the 1/2-inch MNPT discharge. Use appropriate fittings and sealants to ensure watertight connections.
- Ensure the intake line is submerged in the water source and the discharge line leads to your desired output.
- Route the 18-foot power cord safely to a grounded GFCI-protected outlet.
- Before starting, ensure the pump is primed by allowing water to fill the pump housing.
Operating Instructions
- Once the pump is properly installed and all connections are secure, plug the 3-prong grounded power cord into a GFCI-protected 120V AC outlet.
- The pump will begin to operate, circulating water.
- Monitor the water flow to ensure it is consistent and free of air bubbles, especially during initial startup for in-line installations.
- To turn off the pump, simply unplug it from the power outlet.
Maintenance
Regular maintenance will ensure the optimal performance and longevity of your Pondmaster pump.
- Disconnect Power: Always unplug the pump from the power source before any maintenance.
- Clean Impeller and Housing: Periodically remove the pump from the water (or disconnect from lines for in-line use) and inspect the impeller and pump housing for debris such as leaves, algae, or sediment. Remove any obstructions carefully.
- Rinse Components: Rinse the impeller and housing with clean water. For stubborn mineral deposits or biological buildup, a mild solution of citric acid can be used. Do not use vinegar or harsh chemicals as they can damage the pump components, especially the ceramic shaft.
- Inspect Power Cord: Regularly check the power cord for any signs of wear, cuts, or damage. Replace the pump if the cord is damaged.
- Winterization: In freezing climates, remove the pump from the water before temperatures drop below freezing. Clean the pump thoroughly and store it in a frost-free location, submerged in a bucket of water to keep seals moist, or ensure it is completely dry.
Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Pump does not start or runs intermittently. | No power; GFCI tripped; Impeller jammed; Motor failure. | Check power connection and GFCI. Disconnect power and clear any debris from impeller. If problem persists, contact support. |
| Low water flow or no flow. | Clogged intake/discharge; Impeller clogged; Air lock (in-line setup); Kinked hose. | Disconnect power and clear all blockages. Ensure in-line pump is primed. Straighten hoses. |
| Pump is noisy. | Debris in impeller; Pump not fully submerged (if applicable); Air in system. | Disconnect power and clear debris. Ensure pump is fully submerged. Bleed air from in-line system. |
Specifications
| Attribute | Value |
|---|---|
| Model | 02522 |
| Brand | PONDMASTER |
| Maximum Flow Rate | 250 GPH (4.16 Gallons Per Minute) |
| Maximum Shut-off Head | 7 feet |
| Power Source | 120V AC, 60Hz |
| Power Consumption | 24 Watts (Maximum) |
| Discharge Connection | 1/2" MNPT |
| Intake Connection | 1/2" FNPT |
| Power Cord Length | 18 feet (3-prong grounded) |
| Dimensions (L x W x H) | 5" x 3.8" x 4.2" |
| Weight | 4 Pounds |
| Material | Plastic |
| Shaft Type | Ceramic |
Warranty and Support
This Pondmaster pump comes with a manufacturer's warranty. Please refer to the warranty information provided by E.G. Danner, the manufacturer, for specific terms and conditions. Typically, warranty covers defects in materials and workmanship under normal use.
For technical support, replacement parts, or warranty claims, please contact PONDMASTER customer service or visit their official website. Keep your purchase receipt as proof of purchase for warranty purposes.
Manufacturer: E.G. Danner.
