Product Overview
The Barnett Performance Products 303-35-10002 Complete Dirt Digger Clutch Kit is designed for optimal performance in demanding applications. This kit includes essential components for a complete clutch overhaul, ensuring reliable power transfer.
Key Components:
- 4 Friction Plates
- 3 Steel Drive Plates
- 4 Springs
All components are proudly Made in the U.S.A.
Product Components Visual
This image displays the complete Barnett Dirt Digger Clutch Kit. Visible components include a stack of friction plates (darker, with friction material), a stack of steel drive plates (lighter, metallic), and four small copper-colored springs. In the background, the product packaging box is partially visible, featuring the 'Barnett Performance Products' logo and text indicating 'CLUTCH COMPONENTS'.
Setup and Installation
Installation of the Barnett Dirt Digger Clutch Kit requires mechanical expertise and specialized tools. It is highly recommended that installation be performed by a qualified professional or an experienced mechanic.
General Installation Steps (Consult Service Manual for Specifics):
- Ensure the engine is cool and the vehicle is securely supported.
- Drain the transmission fluid (if applicable to clutch access).
- Remove the clutch cover and old clutch components.
- Inspect the clutch basket, pressure plate, and hub for wear or damage. Replace if necessary.
- Soak new friction plates in appropriate oil for the recommended duration (refer to vehicle service manual or Barnett instructions if provided separately).
- Install the new friction and steel plates in the correct alternating sequence.
- Install the new clutch springs and pressure plate.
- Torque all fasteners to manufacturer specifications.
- Reinstall the clutch cover with a new gasket.
- Refill transmission fluid to the correct level.
- Adjust clutch cable/hydraulic system for proper engagement and disengagement.
Note: Always refer to your vehicle's specific service manual for detailed, model-specific installation procedures and torque specifications. Improper installation can lead to clutch failure or damage to the vehicle.
Operating Considerations
Once installed, proper operation of the clutch is crucial for longevity and performance.
- Break-in Period: A short break-in period is recommended for new clutch components. Avoid aggressive acceleration and excessive slipping for the first 50-100 miles to allow the friction materials to seat properly.
- Smooth Engagement: Practice smooth and controlled clutch engagement to minimize wear on the friction plates.
- Avoid Slipping: Do not ride with the clutch partially engaged or "slip" the clutch unnecessarily, as this generates excessive heat and accelerates wear.
- Proper Adjustment: Ensure the clutch lever/pedal free play is correctly adjusted according to your vehicle's specifications. Incorrect adjustment can lead to premature wear or difficulty shifting.
Maintenance
Regular maintenance helps extend the life of your clutch kit and ensures optimal performance.
- Fluid Checks: Regularly check and maintain the correct level and condition of your transmission or engine oil, as specified by your vehicle manufacturer. Contaminated or low fluid levels can negatively impact clutch performance and life.
- Clutch Adjustment: Periodically check and adjust clutch cable free play or hydraulic system for proper operation.
- Inspection: During routine vehicle maintenance, inspect the clutch system for any signs of wear, leaks, or unusual noises.
- Replacement: Clutch components are wear items. Replace the clutch kit when signs of excessive slipping, difficulty shifting, or unusual noises become apparent.
Troubleshooting
This section provides general guidance for common clutch-related issues. For complex problems, consult a qualified mechanic.
| Symptom | Possible Cause | Solution |
|---|---|---|
| Clutch Slipping | Worn friction plates, incorrect clutch adjustment, oil contamination on plates. | Adjust clutch, inspect for oil leaks, replace clutch kit if plates are worn. |
| Difficulty Shifting Gears | Clutch not fully disengaging, incorrect clutch adjustment, bent steel plates. | Adjust clutch, inspect plates for flatness, ensure proper installation. |
| Clutch Dragging | Clutch not fully disengaging, warped plates, incorrect spring tension. | Adjust clutch, inspect plates and springs, ensure proper installation. |
| Unusual Noises (e.g., Squealing, Grinding) | Worn clutch components, improper lubrication, loose parts. | Inspect clutch components, check fluid levels, ensure all parts are secure. |
Specifications
| Attribute | Detail |
|---|---|
| Brand | BARNETT |
| Model Number | 303-35-10002 |
| Kit Contents | 4 Friction Plates, 3 Steel Drive Plates, 4 Springs |
| Material | Kevlar (friction plates) |
| Item Weight | 13.3 ounces |
| Product Dimensions | 2 x 10 x 10 inches |
| Country of Origin | U.S.A. |
Warranty Information
Specific warranty details for Barnett Performance Products are typically provided with the product packaging or available on the manufacturer's official website. Generally, warranties cover defects in materials and workmanship under normal use and service.
For warranty claims or detailed information, please retain your proof of purchase and contact Barnett Performance Products directly.
Note: This product is a wear item. Normal wear and tear, improper installation, misuse, or modification are typically not covered under warranty.
Support and Contact
For technical assistance, installation questions, or product support, please contact Barnett Performance Products through their official channels.
Manufacturer: Dirt Digger Clutch Kits (Barnett Performance Products)
Official Website: www.barnettclutches.com
Please have your product model number (303-35-10002) and purchase information ready when contacting support.
