Sealey SA721

Sealey SA721 Air Sander Ø75mm Mini Orbital Composite Premier - Instruction Manual

Model: SA721 | Brand: Sealey

1. Introduction

This manual provides essential information for the safe and effective operation, maintenance, and troubleshooting of your Sealey SA721 Air Sander. Please read this manual thoroughly before using the tool to ensure proper handling and to prevent injury or damage.

The Sealey SA721 is a compact and powerful mini orbital air sander designed for precision sanding tasks, particularly in smaller areas or for spot refinishing. Its composite lightweight housing enhances user comfort and reduces the effects of chill.

2. Safety Instructions

WARNING: Always observe general safety precautions when using power tools. Failure to do so may result in serious injury.

3. Product Features

The Sealey SA721 Air Sander is engineered with several key features for optimal performance and user comfort:

Sealey SA721 Air Sander with sanding pad attached, viewed from the side.
Figure 3.1: Front view of the Sealey SA721 Air Sander, showing the ergonomic grip and sanding pad.

This image displays the Sealey SA721 Air Sander from a side angle, highlighting its compact design and the attached Ø75mm hook-and-loop sanding pad. The composite housing and red trigger are clearly visible.

Sealey SA721 Air Sander from a different angle, showing the air inlet.
Figure 3.2: Rear view of the Sealey SA721 Air Sander, illustrating the air inlet connection.

This image provides another perspective of the Sealey SA721 Air Sander, focusing on the rear section where the air inlet is located. It also shows the textured grip for improved handling.

4. Setup

  1. Prepare Air Supply:
    • Ensure your air compressor is turned off and depressurized.
    • Connect an air hose (minimum 3/8" I.D.) to your compressor.
    • Install an in-line air filter/regulator/lubricator unit (FRL) as close to the tool as possible. This is crucial for tool longevity and performance.
    • Set the air pressure regulator to 90psi (6.2 bar) when the tool is running.
  2. Connect Air Sander:
    • Apply thread sealant tape to the 1/4" BSP air inlet thread on the sander.
    • Screw the air hose quick connector (not supplied) onto the sander's air inlet.
    • Connect the air hose to the sander.
  3. Attach Sanding Disc:
    • Ensure the air supply is disconnected.
    • Select a Ø75mm hook-and-loop sanding disc appropriate for your application.
    • Align the disc with the hook-and-loop pad on the sander and press firmly to secure it.

5. Operating Instructions

  1. Pre-Operation Check:
    • Verify all connections are secure.
    • Ensure the sanding disc is properly attached.
    • Confirm the air pressure is set correctly.
  2. Starting the Sander:
    • Hold the sander firmly with both hands.
    • Press the trigger to start the motor. The speed can be adjusted using the speed control dial on the side of the motor housing.
  3. Sanding Technique:
    • Apply light, even pressure to the workpiece. Do not press too hard, as this can reduce efficiency and damage the tool or workpiece.
    • Move the sander in overlapping circular or elliptical patterns for uniform material removal.
    • For best results, keep the sanding pad flat against the surface.
    • Regularly check the sanding disc for wear and replace as needed.
  4. Stopping the Sander:
    • Release the trigger to stop the motor.
    • Always disconnect the air supply when finished or when leaving the tool unattended.

6. Maintenance

Regular maintenance is crucial for the longevity and optimal performance of your Sealey SA721 Air Sander.

7. Troubleshooting

ProblemPossible CauseSolution
Tool not starting or low power
  • Insufficient air pressure/volume
  • Air line kinked or blocked
  • Lack of lubrication
  • Moisture in air line
  • Check compressor output and regulator setting (should be 90psi).
  • Inspect air hose for obstructions.
  • Add air tool oil to the inlet.
  • Drain water from compressor tank and FRL unit.
Excessive vibration
  • Worn or damaged sanding pad
  • Improperly attached sanding disc
  • Internal wear/damage
  • Inspect and replace sanding pad if necessary.
  • Re-attach sanding disc, ensuring it is centered and flat.
  • Contact qualified service personnel for inspection.
Air leaking from tool
  • Loose fittings
  • Damaged O-rings or seals
  • Tighten all air connections.
  • Contact qualified service personnel for seal replacement.

8. Specifications

SpecificationValue
Model No.SA721
Pad SizeØ75mm
Thread Size5/16" UNF
Motor Power0.3hp
Free Speed15000rpm
Orbit SizeØ3mm
Air Consumption3cfm
Operating Pressure90psi
Inlet Size1/4" BSP
Weight0.64 kg (1.41 lbs)
Noise Power88.2 dB(A)
Noise Pressure77.2 dB(A)
Load Vibration7.19 m/s²
Product Dimensions (L x W x H)11.81 x 3.94 x 11.81 inches (approx. 300 x 100 x 300 mm)

9. Warranty and Support

For warranty information, technical support, or spare parts, please contact Sealey customer service or visit the official Sealey website. Keep your proof of purchase for any warranty claims.

Sealey Contact Information: Please refer to the contact details provided with your product packaging or on the official Sealey website for the most up-to-date support information.

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