1. Introduction
This manual provides essential instructions for the safe and efficient installation, operation, and maintenance of the Suntec 2460GU Oil Burner Pump, model A2VA-7116. Please read this manual thoroughly before attempting any procedures to ensure proper function and to prevent potential hazards.
1.1 Safety Information
- Always disconnect power to the oil burner system before performing any installation, maintenance, or troubleshooting.
- Installation and service should only be performed by qualified personnel.
- Wear appropriate personal protective equipment (PPE) during all procedures.
- Ensure all connections are secure and leak-free to prevent fire hazards.
- This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm (Proposition 65 warning).
2. Product Overview
The Suntec 2460GU Oil Burner Pump, model A2VA-7116, is a single-stage pump designed for oil burner applications. It is engineered for reliable fuel delivery and pressure regulation within heating systems.
2.1 Key Features
- Single-stage design for consistent performance.
- Rated for 3 GPH (Gallons Per Hour) at 100 PSI.
- Adjustable pressure range from 100 to 150 PSI.
- Operates at 3450 RPM.
- Capable of lifting fuel up to 8 ft. in a 1-pipe system and up to 14 ft. in a 2-pipe system.
- Designed for RH-RH rotation and nozzle location (as viewed from the shaft end).
- Includes a bypass plug (not installed).
2.2 Product Illustration
Figure 1: Front view of the Suntec A2VA-7116 Oil Burner Pump, showing inlet, gauge, and return/bypass connections.
3. Setup and Installation
Proper installation is crucial for the safe and efficient operation of the oil burner pump. It is highly recommended that installation be performed by a certified technician.
3.1 Pre-Installation Checks
- Verify that the pump model A2VA-7116 is compatible with your existing oil burner system.
- Inspect the pump for any visible damage that may have occurred during shipping.
- Ensure all necessary tools and fittings are available.
3.2 Installation Steps
- Disconnect Power: Turn off the main power supply to the oil burner system at the circuit breaker.
- Drain Fuel Lines: If replacing an old pump, carefully drain any remaining fuel from the lines to prevent spills.
- Mount the Pump: Securely mount the new Suntec A2VA-7116 pump in the designated location. Ensure proper alignment with the motor shaft.
- Connect Fuel Lines: Connect the inlet, return, and nozzle lines according to your system's configuration. The pump is designed for RH-RH rotation and nozzle location as viewed from the shaft end.
- Install Bypass Plug: If operating in a 1-pipe system, ensure the bypass plug is installed. For a 2-pipe system, the bypass plug should be removed. The pump is shipped with the bypass plug not installed.
- Electrical Connections: Connect the electrical wiring as per the oil burner manufacturer's instructions.
- Leak Check: After all connections are made, perform a visual inspection for any potential leaks.
4. Operating Instructions
Once installed, the Suntec A2VA-7116 pump requires proper priming and pressure adjustment for optimal performance.
4.1 Priming the Pump
- Restore Power: Turn on the main power supply to the oil burner system.
- Bleed Air: Open the bleed valve on the pump. Start the oil burner motor. Allow the pump to run until a steady stream of air-free fuel flows from the bleed valve.
- Close Bleed Valve: Once fuel flows without air bubbles, close the bleed valve securely.
4.2 Pressure Adjustment
- The pump is factory set at 100 PSI.
- The pressure can be adjusted between 100 and 150 PSI using the pressure regulating screw.
- Use a pressure gauge connected to the designated port to monitor the pressure during adjustment.
- Turn the adjustment screw clockwise to increase pressure and counter-clockwise to decrease pressure.
- Always refer to your oil burner manufacturer's specifications for the recommended operating pressure.
5. Maintenance
Regular maintenance ensures the longevity and efficient operation of your Suntec oil burner pump.
- Fuel Quality: Ensure that clean fuel is consistently supplied to the pump. Contaminants can significantly reduce pump life and performance.
- Filter Replacement: Regularly check and replace the fuel filter in your system as recommended by the oil burner manufacturer. A clogged filter can strain the pump.
- Leak Inspection: Periodically inspect all fuel lines and connections for any signs of leaks. Address any leaks immediately.
- Professional Inspection: It is recommended to have the entire oil burner system, including the pump, inspected annually by a qualified technician.
6. Troubleshooting
This section provides guidance for common issues. For complex problems, contact a qualified service technician.
| Problem | Possible Cause | Solution |
|---|---|---|
| No fuel delivery | Clogged fuel filter, air in lines, empty fuel tank, faulty motor. | Check fuel level, replace filter, bleed air from pump, check motor operation. |
| Low pressure | Air in lines, worn pump components, incorrect pressure setting. | Bleed air, adjust pressure, inspect pump for wear (professional service). |
| Pump making unusual noise | Air in lines, cavitation, foreign object, worn bearings. | Bleed air, ensure adequate fuel supply, professional inspection. |
| Fuel leaks | Loose connections, damaged seals, cracked housing. | Tighten connections, replace seals, replace pump if housing is damaged. |
7. Specifications
Technical specifications for the Suntec A2VA-7116 Oil Burner Pump.
Figure 2: Dimensions of the Suntec A2VA-7116 Oil Burner Pump.
| Feature | Detail |
|---|---|
| Model Number | A2VA-7116 (Item model number: PF103N2GU) |
| Brand | Suntec |
| Number of Stages | 1 |
| GPH (Gallons Per Hour) | 3 GPH @ 100 PSI |
| Adjustable PSI Range | 100 to 150 PSI (Factory set @ 100 PSI) |
| RPM | 3450 |
| Lift (1-Pipe System) | Up to 8 ft. |
| Lift (2-Pipe System) | Up to 14 ft. |
| Rotation and Nozzle Location | RH-RH (as viewed from the shaft end) |
| Product Dimensions | 4.2"L x 4.2"W x 5.2"H |
| Item Weight | 0.01 Ounces |
| Power Source | Gas Powered (for oil burner systems) |
| Maximum Flow Rate | 0.05 Gallons Per Minute |
8. Warranty and Support
For warranty information, technical support, or service inquiries regarding your Suntec A2VA-7116 Oil Burner Pump, please contact Suntec directly or your authorized dealer.
It is recommended to retain your proof of purchase for warranty claims.
Manufacturer: Suntec
