ACI 177116 Windshield Washer Pump User Manual
Model: 177116
Introduction
This manual provides comprehensive instructions for the installation, operation, maintenance, and troubleshooting of your ACI 177116 Windshield Washer Pump. Designed to meet or exceed original equipment performance, this pump ensures reliable fluid delivery for your vehicle's windshield cleaning system. Please read this manual thoroughly before installation and use to ensure proper function and longevity of the product.
Product Overview
Image: The ACI 177116 Windshield Washer Pump, a black cylindrical unit with two outlets at the top and two inlets at the bottom, shown alongside a separate black rubber adapter nozzle. This image illustrates the primary components of the washer pump assembly.
The ACI 177116 Windshield Washer Pump is a direct-fit replacement component engineered to restore the functionality of your vehicle's windshield washer system. It is built with quality and durability in mind, reflecting ACI's extensive experience in automotive components.
Key Features:
- Engineered to match original equipment washer pumps
- Designed to fit original windshield washer pump
- Includes adapter nozzle
- OE style electrical connector
Setup and Installation
Important: Before beginning installation, ensure the vehicle's ignition is off and the battery is disconnected to prevent electrical hazards. Always refer to your vehicle's service manual for specific instructions related to your make and model.
- Locate the Old Pump: Identify the existing windshield washer pump, which is typically mounted on or near the washer fluid reservoir.
- Drain Fluid: If necessary, drain any remaining washer fluid from the reservoir to minimize spillage during removal.
- Disconnect Electrical Connector: Carefully detach the electrical connector from the old pump. Avoid pulling on the wires.
- Remove Hoses: Disconnect the washer fluid hoses from the old pump's inlets and outlets. Be prepared for some residual fluid to escape.
- Remove Old Pump: Unmount the old pump from the reservoir. This usually involves twisting the pump to release it from a grommet or releasing a retaining clip.
- Install New Pump: Insert the ACI 177116 pump into the reservoir opening, ensuring it seats securely and creates a leak-free seal. Use the provided adapter nozzle if your vehicle's reservoir requires it for a proper fit.
- Connect Hoses: Reattach the washer fluid hoses to the new pump's corresponding inlets and outlets. Ensure all connections are tight and free from kinks.
- Connect Electrical: Reconnect the OE style electrical connector to the new pump, ensuring a firm connection.
- Refill Reservoir: Fill the washer fluid reservoir with the appropriate windshield washer fluid for your climate.
- Test System: Reconnect the vehicle's battery, turn on the ignition, and activate the windshield washer system to ensure proper operation. Check for any leaks around the pump and hose connections.
Operating Instructions
The ACI 177116 Windshield Washer Pump is an integral part of your vehicle's windshield cleaning system. It operates automatically when activated by the vehicle's controls.
Basic Operation:
- To activate the pump, engage your vehicle's windshield washer function. This is typically done via a lever on the steering column or a button on the dashboard. Refer to your vehicle's owner's manual for specific controls.
- Upon activation, the pump will draw washer fluid from the reservoir and deliver it under pressure to the windshield washer nozzles, allowing for effective cleaning.
- Ensure the washer fluid reservoir is adequately filled to guarantee continuous and effective operation of the pump.
Maintenance
The ACI 177116 Windshield Washer Pump is designed for long-term reliability and typically requires minimal direct maintenance. However, regular checks of the overall windshield washer system are recommended to ensure optimal performance.
- Fluid Level: Regularly check and refill the windshield washer fluid reservoir. It is crucial to use a high-quality, non-freezing washer fluid during colder months to prevent damage to the pump and lines.
- Hose Inspection: Periodically inspect all washer fluid hoses for signs of wear, cracks, kinks, or leaks. Ensure all connections remain secure.
- Nozzle Check: Verify that the windshield washer nozzles are not clogged and are directing fluid effectively onto the windshield. If clogged, they can often be cleared with a thin wire or pin.
- Pump Sound: Pay attention to any unusual noises emanating from the pump during operation. A change in sound could indicate a blockage, air in the system, or a potential malfunction.
Troubleshooting
If your windshield washer system is not functioning correctly after installing the ACI 177116 pump, consider the following common issues and their potential solutions:
| Problem | Possible Cause | Solution |
|---|---|---|
| No fluid sprays | Empty washer fluid reservoir | Refill the washer fluid reservoir. |
| No fluid sprays | Clogged washer nozzles | Clear any obstructions from the washer nozzles. |
| No fluid sprays | Blown fuse for washer pump | Check and replace the vehicle's washer pump fuse (refer to your vehicle's owner's manual for fuse box location and diagram). |
| No fluid sprays | Loose or disconnected electrical connection | Ensure the electrical connector to the pump is securely attached. |
| Weak or inconsistent spray | Partially clogged nozzles or hoses | Inspect and clear nozzles and hoses for any blockages. |
| Leaks around the pump | Improper seal or loose hose connection | Ensure the pump is properly seated in its grommet/seal and that all hose connections are tight. Replace the grommet if it is damaged. |
If these troubleshooting steps do not resolve the issue, it is recommended to consult a qualified automotive technician.
Specifications
| Manufacturer | ACI |
| Brand | ACI |
| Item Weight | 3.87 ounces |
| Product Dimensions | 6.7 x 2.9 x 2 inches |
| Model Number | 177116 |
| Manufacturer Part Number | 177116 |
| ASIN | B000CERAV6 |
| Date First Available | October 10, 2007 |
Warranty and Support
For specific warranty information regarding your ACI 177116 Windshield Washer Pump, please refer to the documentation provided with your purchase. ACI products are backed by over 35 years of excellence in door system components experience and know-how, reflecting their commitment to quality and durability.
For technical assistance, product inquiries, or to report any issues, please visit the official ACI website or contact their customer service department directly. Contact information can typically be found on the product packaging or the manufacturer's website.
