MSD 31193

MSD 31193 8.5mm Super Conductor Spark Plug Wire Set Instruction Manual

Product Overview

The MSD 31193 Black 8.5mm Super Conductor Spark Plug Wire Set is designed for high-performance automotive ignition systems. This universal set provides extra-long 8.5mm wires, allowing for custom cutting to desired lengths. It includes both socket-style and spark plug-style boots and terminals, along with a Mini-Stripper-Crimper for assembly. These wires are engineered to handle high output, ensuring reliable spark delivery for optimal engine performance.

MSD 31193 Spark Plug Wire Set components

Image: Complete MSD 31193 Spark Plug Wire Set, showing the wires, various boots, terminals, and the Mini-Stripper-Crimper tool.

Setup and Installation

The MSD 31193 wire set is designed for custom installation, allowing you to tailor wire lengths to your specific engine configuration. Follow these general steps for proper assembly and installation:

  1. Measure and Cut Wires: Determine the required length for each spark plug wire. The set includes various lengths (e.g., 2-56”, 2-50”, 2-42”, 2-32”, Coil Wire-32”) to accommodate different engine layouts. Use the included Mini-Stripper-Crimper tool to cut the wires to the precise length needed.
  2. Attach Terminals: Strip the wire ends and crimp the appropriate terminals (socket-style or spark plug-style) onto the wires using the Mini-Stripper-Crimper. Ensure a secure connection for optimal conductivity.
  3. Install Boots: Slide the desired boots over the terminals. The boots are designed to fit snugly. In some cases, trimming a small amount from the boot or gently squeezing the internal clip with pliers may improve the fit and ensure a secure connection to the distributor cap or spark plug.
  4. Route Wires: Carefully route the assembled spark plug wires to avoid contact with hot engine components (like headers) or moving parts. Consider using wire looms/clamps to secure the wires and prevent damage.
  5. Connect to Spark Plugs and Distributor: Connect the spark plug end of each wire to its corresponding spark plug and the distributor end to the correct terminal on the distributor cap. Ensure all connections are firm and fully seated.
Various spark plug boots included in the MSD 31193 set

Image: A selection of spark plug boots provided with the MSD 31193 kit, offering versatility for different engine configurations.

Spark plug terminals for custom assembly

Image: Gold-plated spark plug terminals, designed for secure crimping onto the wires for optimal electrical contact.

Mini-Stripper-Crimper tool for spark plug wires

Image: The Mini-Stripper-Crimper tool, essential for preparing and assembling the custom-length spark plug wires.

Wire loom for organizing spark plug wires

Image: A wire loom, useful for organizing and protecting spark plug wires from heat and abrasion.

Installation Video Reference

Video: This video demonstrates the installation process of a 10.5mm spark plug wire set, including tips on fitting boots and routing wires to prevent heat damage. While the video features a similar product, the general installation principles apply to the MSD 31193 set.

Operating Considerations

Once properly installed, the MSD 8.5mm Super Conductor Spark Plug Wires are designed to deliver consistent and powerful spark to your engine. Their low resistance and high-quality construction contribute to improved combustion efficiency and reliable engine operation, especially in high-performance applications. No specific operational procedures are required beyond standard engine operation.

Maintenance

To ensure the longevity and optimal performance of your spark plug wires, consider the following maintenance tips:

  • Regular Inspection: Periodically inspect the wires and boots for any signs of wear, cracking, burning, or damage. Ensure all connections remain secure.
  • Cleanliness: Keep the wires free from oil, grease, and dirt, which can degrade the insulation over time.
  • Proper Routing: Verify that wires are still routed away from hot exhaust components and moving parts. Adjust wire looms or clamps if necessary.

Troubleshooting

While MSD Super Conductor wires are highly durable, issues can occasionally arise. Common symptoms of spark plug wire problems include engine misfires, rough idling, reduced power, or poor fuel economy.

  • Misfires: If experiencing misfires, check each wire for proper connection at both the spark plug and distributor. Inspect for visible damage or arcing.
  • Resistance Check: If a wire is suspected to be faulty, measure its resistance with a multimeter. Consult MSD specifications for expected resistance values.
  • Heat Damage: If wires show signs of melting or burning, re-evaluate routing and consider adding heat protection sleeves or relocating wires further from heat sources.

Specifications

FeatureDetail
BrandMSD
Model NameMSD 31193 Black 8.5mm Super Conductor Spark Plug Wire Set
Part NumberMSD-31193
ColorBlack
Wire Diameter8.5 Millimeters
MaterialPlastic
Item Weight3.45 Pounds
Included ComponentsMSD 31193 Black 8.5mm Super Conductor Spark Plug Wire Set, Mini-Stripper-Crimper
Wire Lengths2-56”, 2-50”, 2-42”, 2-32”, Coil Wire-32”
Connector TypeAdapter (includes both socket-style and spark plug-style boots and terminals)
Recommended UsesAuto Racing

Warranty

The MSD 31193 Spark Plug Wire Set comes with a manufacturer's warranty. For specific details regarding coverage and duration, please refer to the warranty information provided with your product packaging or contact MSD customer support directly.

Support

For technical assistance, installation questions, or warranty claims, please contact MSD customer support. You can typically find contact information on the product packaging or the official MSD website. Always refer to the latest product documentation for the most accurate and up-to-date information.

Legal Disclaimer

CALIFORNIA WARNING: Cancer and Reproductive Harm - www.P65Warnings.ca.gov

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