Introduction
The Littelfuse ATO5 is a 5 Amp automotive plug-in blade fuse designed to protect electrical circuits in vehicles, commonly used for components such as windshield wipers. This manual provides guidance on its proper handling, installation, and general information to ensure safe and effective use.
Safety Information
Always prioritize safety when working with electrical systems. Failure to follow these guidelines may result in electrical shock, fire, or damage to the vehicle's electrical system.
- Disconnect Power: Before inspecting or replacing any fuse, ensure the vehicle's ignition is off and, if possible, disconnect the battery's negative terminal to prevent accidental power surges.
- Correct Amperage: Always replace a blown fuse with a new fuse of the exact same amperage rating as specified by the vehicle manufacturer. Using a fuse with a higher amperage rating can lead to circuit overload, wiring damage, and fire.
- Proper Tools: Use appropriate tools, such as a fuse puller, to remove and install fuses. Avoid using metal tools that could short-circuit terminals.
- Avoid Overloading: Do not attempt to repair a blown fuse or use conductive materials to bypass it. Fuses are designed to be single-use safety devices.
Setup and Installation
Installing the Littelfuse ATO5 fuse involves identifying the correct fuse box and slot, and carefully replacing the old fuse.
- Locate Fuse Box: Consult your vehicle's owner's manual to locate the fuse box relevant to the circuit you are working on (e.g., under the hood, under the dashboard, or in the trunk).
- Identify Blown Fuse: Visually inspect the fuses. A blown blade fuse typically has a broken or melted metal strip inside. The ATO5 fuse is rated at 5 Amps.
- Remove Old Fuse: Using a fuse puller or small pliers, carefully grip the blown fuse and pull it straight out of its slot. Avoid twisting or forcing it.
- Insert New Fuse: Align the new Littelfuse ATO5 (5 Amp) fuse with the empty slot. Push it firmly and straight down until it is fully seated. Do not force it if it does not fit easily.
- Test Circuit: Reconnect the battery (if disconnected) and test the circuit (e.g., turn on the windshield wipers) to ensure the new fuse has restored functionality.

Image: A general representation of various automotive blade fuses. The Littelfuse ATO5 is a specific 5 Amp fuse, typically identified by its color (often tan or brown for 5A) and the '5' marking on its top.
Operating Principles
Fuses are critical safety devices in an electrical system. The Littelfuse ATO5 is designed to protect the circuit by melting and breaking the connection if the current flowing through it exceeds 5 Amps. This prevents damage to wiring, components, and potential fire hazards caused by overcurrents or short circuits.
Once a fuse blows, it must be replaced. It is a passive component that functions as a sacrificial link in the circuit.
Maintenance
Fuses generally require no maintenance beyond proper installation and replacement when blown. However, periodic inspection of fuse boxes can be beneficial.
- Visual Inspection: Occasionally check the fuses in your vehicle's fuse boxes for any signs of corrosion or loose connections.
- Proper Storage: Store spare fuses in a dry, cool place, away from direct sunlight and extreme temperatures, to maintain their integrity.
Troubleshooting
If a circuit is not functioning, a blown fuse is often the cause. If a new fuse blows immediately after installation, it indicates a more serious underlying electrical issue.
- Circuit Not Working: If a specific electrical component (e.g., windshield wipers) stops working, check the corresponding fuse in the vehicle's fuse box. If the fuse is blown, replace it with a new Littelfuse ATO5 (5 Amp) fuse.
- New Fuse Blows Immediately: If a newly installed fuse blows as soon as the circuit is activated, this is a strong indication of a short circuit or an excessive current draw in the wiring or component itself. In this situation, do not continue to replace fuses as it can cause further damage. It is recommended to seek assistance from a qualified automotive technician to diagnose and repair the underlying electrical fault.
- Intermittent Issues: If a circuit works intermittently, check for loose fuse connections or signs of corrosion in the fuse box.
Specifications
Key technical specifications for the Littelfuse ATO5 Windshield Wiper Blade Fuse:
| Specification | Value |
|---|---|
| Brand | Littelfuse |
| Model Number | ATO5 |
| AC Adapter Current | 5 Amps |
| Voltage Rating | 32 Volts |
| Material | Copper |
| Mounting Type | Through-Hole Mount |
| Item Dimensions (L x W x H) | 4.19 x 1.69 x 1.38 inches |
| Item Weight | 0.48 ounces |
| UPC | 079458005455 |
Warranty and Support
For specific warranty information regarding your Littelfuse ATO5 product, please refer to the documentation provided at the time of purchase or visit the official Littelfuse website. Warranty terms typically cover manufacturing defects.
For technical support or further inquiries, please contact Littelfuse customer service through their official channels. Always provide the product model number (ATO5) and any relevant purchase details when seeking support.
Official Product Videos
No official product videos are available for embedding at this time.





