1. Introduction
This manual provides detailed instructions for the safe and effective use of the Gardner Bender GSW-110 Heavy-Duty Toggle Switch. Designed for robust performance, this switch features a motor-rated single pole, single throw mechanism, and an O-ring for enhanced durability. It is suitable for a wide range of applications including automotive, vending machines, emergency lighting, industrial equipment, motor control, and food service equipment.
An image showing the Gardner Bender GSW-110 Electrical Toggle Switch, featuring its metal toggle lever, threaded mounting base, and screw terminals at the bottom. The switch is designed for ON-OFF operation.
2. Key Features
- Perfect for industrial equipment or emergency lighting
- Specifications: 10 A 277 V AC / 20 A 125 V AC
- 75°C max. temperature rating
- Terminal Type: 'O' Ring & Screw
- Standard nut size, 15/32 - 32 inch.
3. Setup and Installation
Safety First: Always disconnect power before installing or servicing electrical components. If you are unsure about any step, consult a qualified electrician.
- Mounting: The GSW-110 is designed for panel mounting. Ensure the mounting hole is 15/32 - 32 inch for a secure fit.
- Secure Fastening: Use the provided nut to firmly secure the switch to the panel. The O-ring provides a seal for protection.
- Wiring: Connect electrical wires to the screw terminals at the bottom of the switch. Ensure all connections are tight and secure to prevent arcing or loose connections. Refer to local electrical codes for proper wiring practices.
- Verify Connections: Double-check all wiring against your circuit diagram before restoring power.
4. Operation
The Gardner Bender GSW-110 is an ON-OFF (SPST) toggle switch. To operate:
- To Turn ON: Flip the toggle lever to the 'ON' position. This completes the circuit, allowing electrical current to flow.
- To Turn OFF: Flip the toggle lever to the 'OFF' position. This breaks the circuit, stopping the flow of electrical current.
The switch provides a clear tactile and audible click when changing positions, indicating a positive engagement.
5. Maintenance
The GSW-110 toggle switch is designed for durability and requires minimal maintenance. However, periodic inspection can prolong its lifespan and ensure safe operation:
- Visual Inspection: Regularly check the switch for any signs of physical damage, corrosion, or discoloration.
- Terminal Connections: Ensure that the screw terminals remain tight. Loose connections can lead to overheating or intermittent operation.
- Cleaning: If necessary, gently wipe the exterior of the switch with a dry, clean cloth. Do not use abrasive cleaners or solvents.
- Environmental Conditions: Ensure the switch is not exposed to conditions beyond its specified temperature and humidity ratings.
6. Troubleshooting
If you experience issues with your Gardner Bender GSW-110 switch, consider the following:
- No Power/Intermittent Operation:
- Check all wiring connections for tightness and proper insulation.
- Verify the power source is active.
- Ensure the switch is rated for the current and voltage of your application. Overloading can cause premature failure.
- Toggle Lever Stiffness: This is typically normal for heavy-duty switches, indicating a robust mechanism. If it becomes excessively stiff or stuck, inspect for foreign objects or damage.
- Overheating: If the switch feels hot to the touch, immediately disconnect power. This could indicate an overload, loose connection, or internal fault. Do not use the switch until the cause is identified and rectified.
If problems persist, contact a qualified professional or Gardner Bender customer support.
7. Technical Specifications
| Specification | Value |
|---|---|
| Mounting Type | Panel Mount |
| Brand | Gardner Bender |
| Material | zinc chromate, Steel |
| Terminal | Spst |
| Current Rating | 20 Amps |
| AC Adapter Current | 20 Amps |
| Connector Type | Screw |
| Contact Material | Brass |
| Insulation Resistance | 100 Megaohms |
| Operating Voltage | 125 Volts |
| Operation Mode | ON-NONE-OFF |
| Specification Met | ANSI C-73 |
| Global Trade Identification Number | 00032076021047 |
| Manufacturer | GB Electrical |
| UPC | 032076021047 |
| Part Number | GSW-110 |
| Item Weight | 1.12 ounces |
| Product Dimensions | 1 x 2.75 x 4.75 inches |
| Country of Origin | USA |
| Item model number | GSW-110 |
| Is Discontinued By Manufacturer | Yes |
| Size | 1 Count (Pack of 1) |
| Color | O' Ring and Screw Terminal |
| Style | ON - OFF (O Ring & Screw Terminal) |
| Item Package Quantity | 1 |
| Measurement System | Imperial |
| Switch Type | 1-way |
| Switch Style | Toggle Switch |
| Batteries Included? | No |
| Batteries Required? | No |
| Warranty Description | Warranty |
| ASIN | B00004WLK6 |
| Date First Available | February 17, 2007 |
8. Warranty and Support
The Gardner Bender GSW-110 Electrical Toggle Switch comes with a standard manufacturer's warranty. For specific details regarding warranty coverage, terms, and conditions, please refer to the 'Warranty Description' in the specifications table or contact Gardner Bender directly.
For technical support, product inquiries, or assistance with troubleshooting, please visit the official Gardner Bender website or contact their customer service department. Always provide your product model number (GSW-110) when seeking support.
