APS IB-401C iBoard Series Step Bars Installation Guide

IB-401C iBoard Series Step Bars

Specifications:

  • Part Number: IB-401C&H
  • Fastener Sizes: 6mm, 8mm, 10mm, 12mm, 14mm
  • Tightening Torque (ft-lbs):
    • 6-7 for 6mm
    • 16-18 for 8mm
    • 31-32 for 10mm
    • 56-58 for 12mm
    • 92-94 for 14mm

Product Usage Instructions:

Step 1: Passenger Side Step Bar Assembly

  1. Select and assemble (2) Step Bars with (2) M8X1.25-25mm Inner
    Hex Bolts, (4) M8 Flat Washers, (2) M8 Lock Washers, and (2) M8 Hex
    Nuts.
  2. Attach (1) Back Plate to the bottom of the installed (2) Step
    Bars with (4) M8X1.25-25mm Inner Hex Bolts, (4) M8 Flat Washers,
    and (4) M8 Lock Washers.
  3. Install (1) Plastic Cover to cover the joint of (2) Step bars
    with (4) Plastic Rivets.

Step 2: Vehicle Installation Preparation

Starting installation from the driver side front of the vehicle.
Locate the factory hole on the inner side of the body panel.

IMPORTANT: Holes may be covered with rubber
plug, sealing tape, and/or heavy undercoating. Remove undercoating
from all mounting locations so that Brackets can be installed
flatly against the body panel and pinch weld.

Step 3: Mounting Bracket Assembly

  • Select the Driver Front Mounting Bracket (DFM) and the Driver
    Front Support Bracket (DFS).
  • Attach the Support Bracket to the front of the Mounting Bracket
    with (1) M8X1.25-25mm Hex Bolt, (2) M8 Flat Washers, and (1) M8
    Nylon Lock Nut. Do not fully tighten hardware at this time.

FAQ:

Q: What should I do if some parts are missing from the
box?

A: If any parts are missing, please contact
Customer Support at info@iboardauto.com for assistance.

“`

PART#: IB-401C&H

iBoard® Series

READ INSTRUCTIONS CAREFULLY BEFORE START ING INSTALLATION. REMOVE CONTENTS FROM BOX AND VERIFY ALL PARTS ARE PRESENT. ASSISTANCE IS RECOMMENDED.
*ROCKER PANEL MOUNT *DRILLING IS REQUIRED

Fastener Size 6mm 8mm 10mm 12mm 14mm

Tightening Torque (ft-lbs) 6-7 16-18 31-32 56-58 92-94

Required
X X X X

PART LIST Driver Side Step Bar
Driver Front Support Bracket (DFS)
Support Bracket
Step Bars

Front

Driver Front Mounting Bracket (DFM)

Passenger Front
Mounting Bracket (PFM)

Passenger Center/Rear Mounting Bracket (PCM/PRM)

Passenger Side Step Bar
Support Bracket
Support Bracket
Step Bars Support Bracket

Driver Rear Mounting Bracket (DRM)

PCM/PRM

Note: *(5) Support Brackets are universal. *(3) Passenger Center/Rear Mounting Brackets are universal.

PCM/PRM

Support Bracket

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Hardware Package A (For Bracket Installation)

Item QTY

Description

Item QTY

Description

1# 6 M8 Bolt Plates

5# 24 M8 Flat Washers

2# 6 M8 Plastic Washers

6# 6 M8 Lock Washers

3# 12 M8X1.25-25mm Hex Bolts

7# 6 M8 Hex Nuts

4# 6 M8 Large Flat Washers

8# 12 M8X1.25 Nylon Lock Nuts

1#

2#

3#

4#

5#

6#

7#

8#

Hardware Package B (For Stainless Steel Step Bar Installation)

Item QTY

Description

Item QTY

Description

1# 12 M8X1.25-35mm Carriage Bolts

3# 12 M8 Nylon Lock Nuts

2# 12 M8 Large Flat Washers

4# 6 Sliders (Packed with Step Bars)

1 #

2 #

3 #

4 #

Hardware Package C (For Stainless Steel Step Bar Assembly)

Item QTY

Description

1# 4 Plastic Rivets

2# 6 M8X1.25-25mm Inner Hex Bolts

3# 8 M8 Flat Washers

Item QTY

Description

5# 2 M8 Hex Nuts

6# 1 Plastic Cover (Packed with Step Bars)

7# 1 Back Plate (Packed with Step Bars)

4# 6 M8 Lock Washers

1 #

2 #

3 #

4 #

5#

6#

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STEP 1
Passenger Side Step Bar Assembly: 1. Select and assemble (2) Step Bars with (2) M8X1.25-25mm
Inner Hex Bolts, (4) M8 Flat Washers, (2) M8 Lock Washers and (2) M8 Hex Nuts, (Fig 1). NOTE: (2) Step Bars are universal. 2. Attach (1) Back Plate to the bottom of the installed (2) Step Bars with (4) M8X1.25-25mm Inner Hex Bolts, (4) M8 Flat Washers, (4) M8 Lock Washers, (Fig 2). 3. Install (1) Plastic Cover to cover the joint of (2) Step bars with (4) Plastic Rivets, (Fig 3).

Step Bar

Step Bar

Welded Nuts
Back Plate
(4) M8X1.25-25mm Inner Hex Bolts (4) M8 Flat Washers (4) M8 Lock Washers
(Fig 2) Back Plate Installation

(2) M8X1.25-25mm Inner Hex Bolts (4) M8 Flat Washers (2) M8 Lock Washers (2) M8 Hex Nuts
(Fig 1) Step Bars Assembly
Assembled Passenger Side Step Bar

Plastic Rivet

(4) Plastic Rivets

(Fig 3) Plastic Cover Installation (Bottom View)

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STEP 2
Starting installation from the driver side front of the vehicle. Locate the factory hole on the inner side of the body panel, (Fig 4A & 4B).
IMPORTANT: Holes may be covered with rubber plug, sealing tape and/or heavy undercoating. Remove undercoating from all mounting locations so that Brackets can be installed flatly against body panel and pinch weld.

STEP 4
Select the Driver Front Mounting Bracket (DFM) and the Driver Front Support Bracket (DFS). Attach the Support Bracket to the front of the Mounting Bracket with (1) M8X1.25-25mm Hex Bolt, (2) M8 Flat Washers and (1) M8 Nylon Lock Nut, (Fig 5). Do not fully tighten hardware at this time.
Note: Driver Front Support Bracket (DFS) are different with the other (5) Support Brackets.

Front
(Fig 4A) Driver Side Front & Rear Mounting Locations
M8 Bolt Plate M8 Plastic Washer

DFM DFS

(1) M8X1.25-25mm Hex Bolt (2) M8 Flat Washers (1) M8 Nylon Lock Nut

(Fig 5) Driver Front Mounting Brackets Assembly

STEP 5

Front (Fig 4B) Driver Side Front Mounting Location
STEP 3

Attach the Driver Front Mounting Bracket (DFM) to the installed M8 Bolt Plate with (1) M8 Large Flat Washer, (1) M8 Lock Washer and (1) M8 Hex Nut, (Fig 6). Do not fully tighten hardware at this time.
Line up the top of the Support Bracket with the outside of the pinch weld.

Select (1) M8 Bolt Plate and (1) M8 Plastic Washer. Thread the M8 Plastic Washer part way onto the M8 Bolt Plate. Insert the M8 Bolt Plate into the hole and tighten the M8 Plastic Washer against the body panel, (Fig 4B).
IMPORTANT: The M8 Plastic Washer is designed to hold the M8 Bolt Plate in place during Bracket installation.

STEP 6
Move to the driver side rear mounting location. Locate the factory hole in the bottom of the floor panel, (Fig 7). Repeat Steps 2-5 to assemble and install the Driver Rear Mounting Bracket (DRM) and Support Bracket, (Fig 8).

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(1) M8 Bolt Plate (1) M8 Plastic Washer (1) M8 Large Flat Washer (1) M8 Lock Washer (1) M8 Hex Nut

DFM DFS

Front

(Fig 6) Driver Front Mounting Bracket (DFM) Installation

(Fig 7) Driver Side Rear Mounting Location

(1) M8 Bolt Plate (1) M8 Plastic Washer (1) M8 Large Flat Washer (1) M8 Lock Washer (1) M8 Hex Nut
Support Bracket

DFM Fron

(1) M8X1.25-25mm Hex Bolt (2) M8 Flat Washers (1) M8 Nylon Lock Nut
(Fig 8) Driver Rear Mounting Bracket (DRM) Installation

STEP 7
Once all (2) Driver side mounting brackets are installed, then proceed to the Step Bar installation. (Figs 9 & 10)
(1) Select (1) Slider and (2) M8X1.25-35mm Carriage Bolts;
(2) Install (2) M8X1.25-35mm Carriage Bolts in (1) Slider.
(3) Slide the Slider (with carriage bolts) to the Step Bar.
(4) Repeat to install the other (1) slider to the step bar.
(5) Attach the Step Bar (with the Sliders) onto the installed mounting brackets. Position the Sliders to the installed brackets. Secure the Step Bar to the installed Brackets by using (4) M8 Large Flat Washers and (4) M8 Nylon Lock Nuts and (2) Sliders, (Fig 10). Do not fully tighten hardware at this time.
Note: The Sliders are packed with the Step Bars.

STEP 8
Adjust the (2) Support Brackets, attach the Brackets to the outside of the pinch weld. Mark the location of the (2) slots in the Support Brackets onto the pinch weld, (Fig 11). Drill (2) 5/16″ through holes on the pinch weld for the front and rear Support Brackets, (Fig 11).
NOTE: Drill the holes as far away from the bottom edge of the pinch weld as possible. IMPORTANT: Do not drill on the welds on the pinch weld if possible.
IMPORTANT! Any cutting or drilling tool may break or shatter. Government regulations require safety glasses & equipment at all times when cutting or drilling.

Front

Mark and Drill Through Hole

Support Bracket (Fig 11) Mark and Drill Through Holes on Pinch Weld

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Slider

(2) Carriage Bolts

(Fig 9) Slider Installation

Slider with (2) Carriage Bolts

Step Bar

Slider (w/ installed Carriage Bolts)

Step Bar (Bottom View)
Mounting Bracket
(2) M8 Large Flat Washers (2) M8 Nylon Lock Nuts

(Fig 10) Step Bar Installation

STEP 9

Secure the each Support Bracket to the outside of the pinch weld with (1) M8X1.25-25mm Hex Bolt, (2) M8 Flat Washers and (1) M8 Nylon Lock Nut, (Fig 12). Reinstall the Running Board. Level, adjust and tighten all hardware.

Front

(1) M8X1.25-25mm Hex Bolt (2) M8 Flat Washers (1) M8 Nylon Lock Nut

STEP 10
Move to the passenger side front of the vehicle, (Fig 13A & 13B). Repeat Steps 2-5 to assemble and install the Passenger Front Mounting Bracket (PFM) and the Support Bracket, (Fig 14).
Front

(Fig 12) Driver Side Support Bracket Installed on Pinch Weld

(Fig 13A) Passenger Side Mounting Bracket Locations

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M8 Bolt Plate

M8 Plastic Washer

2nd

Front

(Fig 13B) Passenger Side Front Mounting Location

(1) M8 Bolt Plate

(1) M8 Plastic Washer

(1) M8 Large Flat Washer (1) M8 Lock Washer

PFM

(1) M8 Hex Nut

Front

3rd 4th

(Fig 15) Passenger Side 2nd & 3rd & 4th Mounting Locations
STEP 13

Support Bracket

(1) M8X1.25-25mm Hex Bolt (2) M8 Flat Washers (1) M8 Nylon Lock Nut

Front

(Fig 14) Passenger Side Front Brackets Installation

STEP 11
Continue to the 2nd & 3rd & 4th mounting locations, (Fig15). Repeat Steps 2-5 to install and assemble the Mounting Brackets and the Support Brackets.
Note: Passenger Side 2nd & 3rd & 4th Mounting Bracket are universal.

Adjust the locations of (4) support brackets, repeat Step 8 to mark and drill holes on pinch weld. Repeat step 9 to secure the (4) Support Brackets to the outside of pinch weld, (Figs 16-17).
Support Brackets Front
(Fig 16) Passenger Front Support Bracket Location on Pinch Weld

STEP 12
Select the Passenger Side Step Bar. Repeat Step 7 to attach the Step Bar to (4) Mounting Brackets. Do not fully tighten hardware at this time.

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Front

Support Brackets

STEP 14
Level and adjust the Step Bar and fully tighten all hardware. Installation completed!

(Fig 17) Passenger 2nd & 3rd Support Brackets Locations on Pinch Weld

Attention
Do periodic inspections to the installation to make sure that all hardware is secure and tight.
In order to protect your bars/boards, please use mild soap/non-abrasive products for cleaning only.

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Documents / Resources

APS IB-401C iBoard Series Step Bars [pdf] Installation Guide
IB-401C, IB-D6401C, IB-D5401C, IB-401C iBoard Series Step Bars, iBoard Series Step Bars, Step Bars

References

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