Silverflo 8586D Soldering & Hot Air Rework Station User Manual

1. Introduction

This manual provides detailed instructions for the safe and efficient operation of your Silverflo 8586D Soldering and Hot Air Rework Station. Please read it thoroughly before use and keep it for future reference.

The Silverflo 8586D series is a versatile 2-in-1 rework station designed for both desoldering and soldering tasks. It features a hot air gun for rework and a precision soldering iron, making it suitable for a wide range of electronic repair and assembly applications.

2. Important Safety Guidelines

CAUTION!!! WARNING!!!

Strictly follow these basic safety guidelines and precautions when using the product:

• Always connect to properly grounded outlets to prevent electric shock.
• Do not immerse the unit in water.
• Avoid direct contact with hot surfaces.
• Disconnect from power supply when not in use or before replacing parts.
• Ensure the heat gun and soldering iron are placed on their stands when not in use.
• This product is for household and indoor use only.
• Replace fuses only with the same type and rating.
• This appliance is not intended for use by persons (including children) with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.
• Children should be supervised to ensure that they do not play with the appliance.
• The soldering iron and desoldering iron is only to be used with the power supply unit provided with the appliance.
• If the SUPPLY CORD is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified persons in order to avoid a hazard.
• Any servicing should be performed by an authorized service representative AND that the product has no user serviceable parts.
• To reduce the risk of fire or electric shock, do not expose this product to rain or moisture. Store indoors. Read instruction manual before using.
• A fire may result if the appliance is not used with care, therefore:
  • Be careful when using the appliance in places where there are combustible materials.
  • Do not apply to the same place for a long time.
  • Do not use in presence of an explosive atmosphere; be aware that heat may be conducted to combustible materials that are out of sight.
  • Place the appliance on its stand after use and allow it to cool down before storage.
  • Do not leave the appliance unattended when it is switched on.
• **WARNING regarding paint stripping:** Extreme care should be taken when stripping paint. The peelings, residue and vapors of paint may contain lead, which is poisonous. Any pre-1977 paint may contain lead and paint applied to homes prior to 1950 is likely to contain lead. Once deposited on surfaces, hand to mouth contact can result in the ingestion of lead. Exposure to even low levels of lead can cause irreversible brain and nervous system damage; young and unborn children are particularly vulnerable. LEAD-BASED PAINT SHOULD ONLY BE REMOVED BY A PROFESSIONAL AND SHOULD NOT BE REMOVED USING A HEAT GUN.
• Persons removing paint should follow these guidelines:
  1. Move the work piece outdoors. If this is not possible, keep the work area well ventilated. Open the windows and put an exhaust fan in one of them. Be sure the fan is moving the air from inside to outside.
  2. Remove or cover any carpets, rugs, furniture, clothing, cooking utensils and air ducts.
  3. Place drop cloths in the work area to catch any paint chips or peelings. Wear protective clothing such as extra work shirts, overalls and hats.
  4. Work in one room at a time. Furnishings should be removed or placed in the center of the room and covered. Work areas should be sealed off from the rest of the dwelling by sealing doorways with drop cloths.
  5. Children, pregnant or potentially pregnant women and nursing mothers should not be present in the work area until the work is done and all clean up is complete.
  6. Wear a dust respirator mask or a dual filter (dust and fume) respirator mask which has been approved by the Occupational Safety and Health Administration (OSHA), the National Institute of Safety and Health (NIOSH), or the United States Bureau of Mines. These masks and replaceable filters are readily available at major hardware stores. Be sure the mask fits. Beards and facial hair may keep masks from sealing properly. Change filters often. DISPOSABLE PAPER MASKS ARE NOT ADEQUATE.
  7. Use caution when operating the heat gun. Keep the heat gun moving as excessive heat will generate fumes which can be inhaled by the operator.
  8. Keep food and drink out of the work area. Wash hands, arms and face and rinse mouth before eating or drinking. Do not smoke or chew gum or tobacco in the work area.
  9. Clean up all removed paint and dust by wet mopping the floors. Use a wet cloth to clean all walls, sills and any other surface where paint or dust is clinging. DO NOT SWEEP, DRY DUST OR VACUUM. Use a high phosphate detergent or trisodium phosphate (TSP) to wash and mop areas.
  10. At the end of each work session put the paint chips and debris in a double plastic bag, close it with tape or twist ties and dispose of properly.
  11. Remove protective clothing and work shoes in the work area to avoid carrying dust into the rest of the dwelling. Wash work clothes separately. Wipe shoes off with a wet rag that is then washed with the work clothes. Wash hair and body thoroughly with soap and water.
• To ensure personal safety, please turn off the power switch after work is completed; When not in use for an extended period, please unplug the power cord!!!
• Do not install nozzle when the hot air gun is turned on, the heat pipe and the nozzle must be cooling. Then installed the other nozzle.
• The soldering iron should only be used for soldering. Do not hit the soldering iron against the work surface to remove flux residues (Can be cleaned by the cleaning device of the product), as doing so may seriously damage the soldering iron.
• Soldering produces fumes, ensure there is adequate ventilation.
• After used, remember that cooling the unit, the handle should be placed on the handle holder.
• Longer detachable power-supply cords are available and may be used if care is exercised in their use.
• If the bottom of the brass wool tip cleaner contains solid-state rosin, the below warning applies: This product contains rosin (colophony), and the substance may cause an allergic skin reaction. When using the tip cleaner (rosin-inside), DO NOT inhale the fume generated or consume the solid-state rosin, DO NOT allow your skin and eyes to get in direct contact with the rosin.

3. Applications

This unit is suitable for a variety of tasks, including:

• Desoldering and soldering operations on a broad range of components (e.g., SOIC, CHIP, QFP, PLCC, BGA, SMD). It is especially suited for desoldering operations on in-line sockets.
• Heat shrinking
• Drying
• Paint removal
• Glue removal
• Defrosting
• Pre-heating
• Glue soldering
• And more.

4. Control Panel Guide

The control panel provides intuitive access to all functions of the rework station. Refer to the diagram below for component identification:

1. Temperature Display (Hot Air Rework Station)
2. Power Switch (Hot Air Rework Station)
3. Temperature Adjustment Knob (Hot Air Rework Station)
4. Air Volume Adjustment Knob
5. Master Power Switch
6. Receptacle (Soldering Iron)
7. Temperature Adjustment Knob (Soldering Station)
8. Power Switch (Soldering Station)
9. Temperature Display (Soldering Station)

5. Setup

5.1 Hot Air Rework Station Setup

1. Attach the hot air gun holder to the left side of the main unit and place the hot air gun into the holder.
2. Install the required nozzle. Use of nozzles in larger diameters is recommended for optimal performance.
3. Connect the station's power cord to an electrical outlet.

5.2 Soldering Station Setup

1. Connect the soldering iron to the station via the receptacle (6 on control panel diagram) and place the iron into its holder.

6. Operating Instructions

Watch a product demonstration video for visual guidance:

Product demonstration showing temperature adjustment, hot air gun and soldering iron usage, and sleep mode features.

6.1 Hot Air Rework Station Operation

1. Turn ON the master power switch (5).
2. Turn ON the hot air rework station via its power button (2). The hot air temperature display (1) will show "-" indicating standby mode.
3. Set the desired temperature using the Temperature Adjustment Knob (3).
4. Pick up the hot air gun. It will enter standard operation mode, and the operation indicator light (dot at bottom-right of display) will turn ON.
5. The operation indicator light will stay ON constantly when heating, blink rapidly when temperature is stabilized, and turn OFF when cooling.
6. Adjust the air volume using the Air Volume Adjustment Knob (4) to set the desired airflow.
7. Once operation is complete, return the hot air gun to the holder. The heating power will cut off, and the operation indicator turns OFF. The hot air gun will cool down. Once below 100°C (212°F), the display will show "-".
8. You can turn OFF the hot air rework station's power button (2) at this point. If not in use for an extended period, turn OFF the master power switch (5) and DISCONNECT the power cord.

6.2 Soldering Station Operation

1. Turn ON the master power switch (5).
2. Turn ON the soldering station via its power button (8). The heating element will begin heating, and its operation indicator light (dot at bottom-right of display) will turn ON.
3. The operation indicator light will stay ON constantly when heating, blink rapidly when temperature is stabilized, and turn OFF when cooling.
4. **First Use Tip:** Upon first use, set the temperature to 250°C (482°F). When the iron is hot enough to melt solder, coat the tip with rosin core solder. Then, set to your desired operating temperature.
5. Begin your soldering operation once the temperature is stabilized.
6. After operation, clean the soldering iron tip with a damped sponge or metal wool ball. Tin the tip with a new layer of solder.
7. Return the soldering iron to its holder and turn OFF the soldering station's power switch (8). If not in use for an extended period, turn OFF the master power switch (5) and DISCONNECT the power cord.

6.3 Special Functions

• Digital Temperature Calibration: This function allows you to correct temperature discrepancies caused by environmental changes or component replacements. You can correct the discrepancies with this function. The temperature calibration function can improve work efficiency and extend the lifespan of the soldering iron. To calibrate:

  1. Set the temperature to 300°C (572°F).
  2. Once the hot air rework station's (or soldering station's) temperature has stabilized, press and hold its respective power button for approximately 8 seconds. The display will show the set temperature and "...".
  3. Turn the temperature adjustment knob to enter the measured temperature.
  4. Press the power button again to confirm. The system will automatically calibrate and exit the interface.
  

  Digital Temperature Calibration for more accurate readings.

• 10-Minute Sleep Mode (for 8586D III PRO / 8586D VI PRO): The station automatically detects its own operation status, and when the station detects no use and movement for longer than 10 minutes, the soldering iron will enter sleep mode. This could effectively prevent the oxidization of the soldering iron tip, extend the lifespan of the soldering iron tip, save energy, and protect the environment.

  To exit sleep mode:

  • Gently shake the soldering iron handle a few times.
  • Press any button on the soldering station's panel.
  • Turn OFF, then, turn ON the soldering station's power button.
  

  When the station detects no usage and movement for longer than 10 minutes, the soldering iron will enter sleep mode. To start up the soldering iron from sleep mode, gently shake the handle or adjust the temperature/shut down and restart.

• Magnetic Induction Technology (Intelligent Sleep for Hot Air Gun): The hot air gun holder has Magnetic induction technology, which can make the hot air gun automatically sleeps. Quick response allows you to work smoothly. When the hot air gun is placed on the holder, it automatically cools down and enters standby mode. When picked up, it quickly heats up to the set temperature.

  

  When picked up, the air gun quickly heats up to the set temperature. When placed on the holder, it automatically cools down and enters standby mode.

7. Maintenance & Precautions

7.1 Hot Air Rework Station Maintenance

• Keep the air outlet clear and free of blockages at all times.
• The installation of the hot air gun nozzles MUST be carried out ONLY when the steel pipe and nozzle have cooled. Install the nozzle correctly. DO NOT install the nozzle with brute force, pull the edge of the nozzle with tweezers, or over-tighten the screws.
• Select the appropriate nozzle based on your operation requirement (temperature may vary when you use nozzles in different diameters). When using nozzles smaller than the stock nozzles, you MUST use the maximum air volume with a relatively lower temperature setting. Complete this operation in the shortest possible duration to avoid damaging the hot air gun.
• Keep a minimum distance of 2mm between the component and the hot air gun's air outlet.
• DO NOT allow the hot air to come in direct contact with facial parts and beware of the danger of burn injuries. Upon the first use, the hot air gun may emit white fumes, and the white fume will dissipate in a short while.
• **Note:** The station's hot air gun and soldering iron handle use high-strength stainless steel tubes. The station goes through 4 times or more testing, inspection, and calibration procedures before rolling off the assembly line. The steel tube may exhibit light bronze color as a result of our quality control efforts. It is normal to have a slightly bronzed steel tube when you use a brand-new station, rest assured for regular use.

7.2 Soldering Station Maintenance

• If a layer of oxidization forms on the surface of the soldering iron tip, a misconception can be created that the soldering tip cannot heat up properly to melt the solder and do the tinning. But the actual temperatures of both the heating element and soldering tip are high. In such an instance, please do not increase the temperature value further but use a metal wool ball to remove the oxidization following the steps below:
  1. Set the temperature to 300°C (572°F).
  2. Once the temperature has stabilized, gently rub the soldering iron tip inside the metal wool ball.
  3. When the oxidization is partially removed, continue applying solder onto the tip while rubbing it until the solder completely adheres to soldering iron tip. If the tip is too severely oxidized beyond cleaning, replace the tip with a new one.
• DO NOT use metal files to remove the oxidization on the soldering iron tip. If the soldering iron tip deforms or rusts, replace it with a new tip.
• DO NOT apply excessive force on the soldering tip when soldering. Doing so will NOT improve the heat transfer but damage the iron tip.
• When placing the soldering iron back in its holder to idle after a high-temperature operation, adjust the temperature to 250°C (482°F) or below for idling. Failure to do so and leaving the soldering iron tip to idle on a high-temperature setting will cause the accelerated aging of the heating element and shorten the lifespan of the heating element and soldering iron tip.
• After every operation, always clean the soldering iron tip, then coat it with a layer of solder to prevent its oxidization.

8. Troubleshooting Guide

• **"S-E" Display:** This is an indication that the soldering station or hot air rework station's sensor module is faulty. You need to replace the heating element (the heating element and the sensor modules). Or, the soldering iron is not connected (Turn OFF the station, connect the soldering iron and turn ON the station).
• **"SLP" Display:** This is an indication that the soldering station is in Sleep Mode. Refer to the "10-Minute Sleep Mode" section for how to exit this mode.
• **Heating Element Replacement:** When replacing the heating element, take note of the original connecting order and colors of the wires which MUST NOT be connected incorrectly.
• **Hot Air Gun Not Working / Fan Not Running:** The hot air gun has a tilt sensor for intelligent sleep/start. If it doesn't start, ensure it's properly seated in its holder or gently tilted to activate. Some users report the fan may not run unless the heater is pointed directly downward.
• **Soldering Iron Temperature Indicator Not Working:** If the temperature indicator on the soldering iron doesn't work, it may indicate a faulty component or connection. Refer to the "S-E" troubleshooting step or contact support.

9. Specifications

The Silverflo 8586D series is available in several models, including 8586D III, 8586D VI, 8586D III PRO, and 8586D VI PRO, as well as the 898D-II series. Key specifications are provided below:

9.1 General Specifications

9.2 Hot Air Rework Station Specifications

9.3 Soldering Iron Specifications

9.4 Nozzle and Tip Styles

The unit supports various nozzle and tip styles. Refer to the diagrams below for compatible types and sizes. These are designed to match corresponding IC sizes for hot air rework and provide versatility for soldering tasks.

Nozzle Styles (Hot Air Rework)

This image displays various nozzle styles (QFP, SOP, PLCC, SOJ, BGA(CSP)) with their corresponding dimensions and IC sizes. Examples include A1125 (QFP 10x10), A1126 (QFP 14x14), A1135 (PLCC 17.5x17.5), and single-tube nozzles like A1325.

Soldering Tip Styles (900M Series)

This image illustrates various 900M series soldering tips, including conical, chisel, and bevel types, with their dimensions and temperature ratings.

10. User Tips

• **Fast Heating:** Users report that both the hot air gun and soldering iron heat up very quickly, improving work efficiency.
• **Beginner-Friendly:** This station is considered a good option for those just starting out with soldering and rework.
• **Hot Air Gun Auto-Start/Sleep:** The hot air gun features a tilt sensor. It will automatically enter sleep mode when placed in its holder and quickly heat up when picked up. If it doesn't start, ensure it's properly seated in its holder or gently tilted to activate. Some users report the fan may not run unless the heater is pointed directly downward.
• **Voltage Compatibility:** The station is available in multiple voltage configurations (110V US, 220V EU, 230V UK, 240V AU). Always ensure you have the correct voltage version for your region.
• **Accessory Packages:** Consider purchasing a package with a variety of accessories to meet different needs, such as extra nozzles, tips, solder, and cleaning tools.

11. Warranty and Support

For warranty information, technical support, or service inquiries, please contact your retailer or the manufacturer directly. Keep your purchase receipt as proof of purchase.

A detailed user manual (PDF) is available for download: View User Manual (PDF)