1. Introduction
The EPever Tracer AN series MPPT (Maximum Power Point Tracking) solar charge controller is an advanced, efficient, and reliable device designed for off-grid solar systems. It intelligently manages the power flow from your solar panels to your batteries, ensuring optimal charging performance and extending battery life. This manual provides essential information for the safe and effective installation, operation, and maintenance of your Tracer AN controller.
2. Key Features
- Advanced MPPT technology with ultra-fast tracking speed and guaranteed tracking efficiency of ≥99.5%.
- High conversion efficiency up to 98.60%, minimizing energy loss.
- Supports various battery types: Lead-acid (Sealed, Gel, Flooded) and Lithium (LiFePO4, Li(NiCoMn)O2), with user-defined settings.
- Automatic identification of 12V/24V/36V/48V DC system voltage (except for lithium batteries, which require manual setting).
- Common negative grounding design for enhanced system safety.
- RS485 communication interface (5VDC/200mA, two RJ45 ports in parallel) for external display units or PC monitoring.
- Comprehensive electronic protection functions including overcharge, over-discharge, overload, and short circuit protection.
- IP20 enclosure rating for indoor use.
3. Product Overview
4. Technical Specifications
Tracer AN Series (150V Max PV)
| Parameter | Tracer 6210AN | Tracer 5415AN | Tracer 6415AN | Tracer 8415AN | Tracer 10415AN |
|---|---|---|---|---|---|
| Nominal system voltage | 12/24VDC/Auto | 12/24/36/48VDC/Auto | |||
| Battery type | Lead-acid (Sealed/Gel/Flooded)/Lithium (LiFePO4/Li(NiCoMn)O2)/User | ||||
| Battery input voltage range | 8V～32V | 8V～68V | |||
| Rated charge current | 60A | 50A | 60A | 80A | 100A |
| Rated charge power | 750W/12V, 1500W/24V | 625W/12V, 1250W/24V, 1875W/36V, 2500W/48V | 750W/12V, 1500W/24V, 2250W/36V, 3000W/48V | 1000W/12V, 2000W/24V, 3000W/36V, 4000W/48V | 1250W/12V, 2500W/24V, 3750W/36V, 5000W/48V |
| Max. conversion efficiency | 98.00% | 98.30% | 98.60% | 98.50% | 98.60% |
| Tracking efficiency | ≥99.5% | ||||
| Max. PV open circuit voltage | 100V (min. operating temp), 92V (25℃) | 150V (min. operating temp), 138V (25℃) | |||
| MPP voltage range | (Battery Voltage +2V)～72V | (Battery Voltage +2V)～108V | |||
| Equalization voltage | Sealed:14.6V, Flooded:14.8V, User-defined:9-17V | ||||
| Boost voltage | Gel:14.2V, Sealed:14.4V, Flooded:14.6V, User-defined:9-17V | ||||
| Float voltage | Gel/Sealed/Flooded:13.8V, User-defined:9-17V | ||||
| Low voltage reconnect voltage | Gel/Sealed/Flooded:12.6V, User-defined:9-17V | ||||
| Low voltage disconnect voltage | Gel/Sealed/Flooded:11.1V, User-defined:9-17V | ||||
| Self-consumption | 98mA/12V; 60mA/24V; 50mA/36V; 46mA/48V | ||||
| Temperature compensation (for lead-acid battery) | －3mV/℃/2V (Default) | ||||
| Relative humidity | 5% to 95% (N.C.) | ||||
| Enclosure | IP20 | ||||
| Communication interface | RS485 (5VDC/200mA, Two RJ45 ports in parallel) | ||||
| Grounding | Common negative | ||||
| Operating temperature range | `-25℃～+60℃ (derating above 45℃) | ||||
| Dimensions (LxWxH)(mm) | 340×232×105.2 | 261×216×119 | 340×236×119 | 394×240×134 | 394×242×143 |
| Net weight | 3.5kg | 3.5kg | 4.5kg | 6.1kg | 7.4kg |
Tracer AN Series (200V Max PV)
| Parameter | Tracer 5420AN | Tracer 6420AN | Tracer 8420AN | Tracer 10420AN |
|---|---|---|---|---|
| Nominal system voltage | 12/24/36/48VDC/Auto | |||
| Battery type | Lead-acid (Sealed/Gel/Flooded)/Lithium (LiFePO4/Li(NiCoMn)O2)/User | |||
| Battery input voltage range | 8V～68V | |||
| Rated charge current | 50A | 60A | 80A | 100A |
| Rated charge power | 625W/12V, 1250W/24V, 1875W/36V, 2500W/48V | 750W/12V, 1500W/24V, 2250W/36V, 3000W/48V | 1000W/12V, 2000W/24V, 3000W/36V, 4000W/48V | 1250W/12V, 2500W/24V, 3750W/36V, 5000W/48V |
| Max. conversion efficiency | 98.30% | 98.10% | 98.50% | 98.50% |
| Tracking efficiency | ≥99.5% | |||
| Max. PV open circuit voltage | 200V (min. operating temp), 180V (25℃) | |||
| MPP voltage range | (Battery Voltage+2V)～144V | |||
| Equalization voltage | Sealed:14.6V, Flooded:14.8V, User-defined:9-17V | |||
| Boost voltage | Gel:14.2V, Sealed:14.4V, Flooded:14.6V, User-defined:9-17V | |||
| Float voltage | Gel/Sealed/Flooded:13.8V, User-defined:9-17V | |||
| Low voltage reconnect voltage | Gel/Sealed/Flooded:12.6V, User-defined:9-17V | |||
| Low voltage disconnect voltage | Gel/Sealed/Flooded:11.1V, User-defined:9-17V | |||
| Self-consumption | 98mA/12V; 60mA/24V; 50mA/36V; 46mA/48V | |||
| Temperature compensation (for lead-acid battery) | －3mV/℃/2V (Default) | |||
| Relative humidity | 5% to 95% (N.C.) | |||
| Enclosure | IP20 | |||
| Communication interface | RS485 (5VDC/200mA, Two RJ45 ports in parallel) | |||
| Grounding | Common negative | |||
| Operating temperature range | `-25℃～+60℃ (derating above 45℃) | |||
| Dimensions (LxWxH)(mm) | 261×216×119 | 340×236×119 | 394×240×134 | 394×242×143 |
| Net weight | 3.5kg | 4.5kg | 6.1kg | 7.4kg |
Note 1: The controller cannot automatically identify system voltage if lithium batteries are connected. Manual configuration is required.
Note 2: Voltage points listed are for a 12V system. Multiply by 2 for a 24V system, 3 for a 36V system, and 4 for a 48V system.
5. Installation and Wiring
5.1 Safety Precautions
- Ensure all connections are tight to avoid loose connections that may cause excessive heat.
- Always connect the battery first, then the solar panels, and finally the load. Disconnect in the reverse order.
- Install the controller in a well-ventilated area, away from direct sunlight and heat sources.
- Use appropriate wire gauges for all connections to prevent overheating and voltage drops.
5.2 Connection Steps
- Connect the Battery: Connect the battery cables to the battery terminals on the controller. Ensure correct polarity (positive to positive, negative to negative). The controller will detect the system voltage.
- Connect the Solar Panels: Connect the solar panel cables to the PV terminals on the controller. Ensure correct polarity. The controller will begin charging the battery.
- Connect the DC Load (Optional): If using a DC load directly from the controller, connect the load cables to the load terminals. Ensure correct polarity.
5.3 Wiring Diagram
6. Operation
The Tracer AN controller features an LCD display and two buttons (SELECT and ENTER) for monitoring system status and configuring parameters.
6.1 Display Navigation
- SELECT Button: Press to cycle through different display screens, showing real-time data such as PV voltage, battery voltage, charging current, and load status.
- ENTER Button: Press and hold to enter parameter setting mode. Once in setting mode, use the SELECT button to navigate between parameters and the ENTER button to confirm changes.
6.2 Battery Type Setting
For lithium batteries, the system voltage and battery type must be manually configured. Refer to the detailed instructions in the full user manual for specific steps on setting battery parameters.
7. Maintenance
Regular maintenance ensures optimal performance and longevity of your solar charge controller.
- Check Connections: Periodically inspect all wiring connections for tightness and corrosion. Loose connections can lead to voltage drops and overheating.
- Clean the Controller: Keep the controller clean and free from dust and debris. Ensure the heat sink fins are not obstructed to allow for proper cooling.
- Inspect Wiring: Check all cables for signs of wear, damage, or fraying. Replace any damaged cables immediately.
- Monitor Performance: Regularly check the display for normal operation and any error codes. Compare actual system performance with expected values.
8. Troubleshooting
This section covers common issues you might encounter with your Tracer AN controller.
| Problem | Possible Cause | Solution |
|---|---|---|
| No display/Controller not powering on | Battery not connected or low voltage; reverse polarity. | Check battery connections and voltage. Ensure correct polarity. Charge battery if voltage is too low. |
| No charging from PV | PV panels not connected; reverse polarity; insufficient sunlight; PV voltage too low/high. | Check PV connections and polarity. Ensure adequate sunlight. Verify PV open circuit voltage is within controller limits. |
| Battery not fully charged | Incorrect battery type setting; insufficient PV power; high self-consumption. | Verify battery type setting. Increase PV array size if needed. Reduce load if possible. |
| Load not working | Load disconnected; overload; short circuit; low battery voltage disconnect. | Check load connections. Reduce load. Check for short circuits. Charge battery. |
For detailed error codes and advanced troubleshooting, please consult the comprehensive user manual or contact technical support.
9. User Tips
- Always ensure your battery bank is adequately sized for your solar array and load to prevent over-discharge or undercharging.
- When connecting lithium batteries, remember to manually set the battery type and voltage parameters in the controller's settings.
- Consider using an external temperature sensor (if available for your model) for more accurate battery temperature compensation, especially in environments with significant temperature fluctuations.
- For optimal performance, keep the controller in a cool, dry place with good airflow to prevent overheating.
10. Warranty and Support
The EPever Tracer AN series solar charge controller comes with a 2-year warranty from the date of purchase. This warranty covers defects in materials and workmanship under normal use.
For warranty claims or technical support, please contact your original point of purchase or the manufacturer's authorized service center. Please have your proof of purchase and product serial number ready when contacting support.
