1. Introduction
This manual provides essential information for the safe and effective use of the EYE JCR12V100W10H/G1/IR Dichroic Infrared Lamp. This high-quality halogen bulb is designed for various professional applications requiring precise illumination and infrared output, including medical, scientific, industrial, and photographic equipment.
Important Note: Please ensure you have the correct model. This lamp is the JCR12V100W10H/G1/IR (Infrared Dichroic) version. Do not confuse it with the JCR12V100W10H/G1/AL (Aluminum Reflector) version, as their optical properties and applications differ significantly.
Figure 1: EYE JCR12V100W10H/G1/IR Dichroic Infrared Lamp in its packaging.
2. Specifications
2.1 General Specifications
- Model: JCR12V100W10H/G1/IR
- Type: Dichroic Infrared Halogen Lamp
- Voltage: 12V
- Wattage: 100W
- Lamp Base: GZ6.35
- Rated Life: Approximately 1000 hours
- Origin: Made in Japan
2.2 Physical Characteristics
Figure 2: Close-up of the JCR12V100W10H/G1/IR lamp with GZ6.35 pins.
2.3 Compatible Lamp Holders (Examples)
Figure 3: Examples of compatible AMP Holders and OEM Kit specifications.
The lamp is compatible with GZ6.35 lamp holders. Examples of compatible AMP Holders include (but are not limited to) models such as BJB, VS32400, VS32700, B+W 901, C18A003, B+W 913, B+W 830, OEW-1, and OEW-0, with corresponding G4, G4-G6.35, GX5.3, GZ6.35, and GY9.5 sizes/bases.
2.4 Application-Specific Specifications
Figure 4: Specifications for AOI, PCB, Photo, and Enlarge Lamps.
The JCR12V100W10H/G1/IR lamp is suitable for various applications. For instance, in AOI (Automated Optical Inspection) and PCB (Printed Circuit Board) industries, similar 12V 100W lamps with 50h life are used. In photography and enlarging, lamps with various ANSI codes, voltages (e.g., 36V, 230V, 12V, 24V, 120V, 150V), wattages (e.g., 300W, 100W, 150W, 36W, 55W, 120W, 150W), bases (e.g., GX6.35, GZ6.35, G22, GZ4), and life hours (e.g., 25h, 15h, 20h, 50h, 8000h, 4000h) are common.
Figure 5: Specifications for Medical Operation Room and Dental Lamps.
In medical and dental fields, lamps with similar characteristics are utilized. For example, medical operation room lamps can have ANSI codes like 13938, JM, 6424V, 64F42, BLUF 64F42, 567901947, CZ, with voltages ranging from 22.8V to 24V, wattages from 40W to 150W, and bases like GX5.3, G4, G6.35. Dental lamps, including models like JCR/M10V52W, JCR12V75W, JCR/M12V100W, JCR/M14V36W, feature voltages from 10V to 14V, wattages from 36W to 100W, and GZ4/G6.35 bases, often used for curing applications.
3. Setup and Installation
3.1 Safety Precautions
- Always disconnect power to the fixture before installing or replacing the lamp.
- Allow the old lamp to cool completely before handling to prevent burns.
- Avoid touching the glass envelope of the new lamp with bare hands. Oils from your skin can create hot spots, reducing lamp life. Use a clean, lint-free cloth or gloves.
- Ensure the lamp is securely seated in the lamp holder.
- Verify that the voltage and wattage of the lamp match the requirements of your fixture.
3.2 Installation Steps
- Turn off the power supply to the lighting fixture and allow it to cool down.
- Carefully remove the old lamp from its GZ6.35 socket.
- Holding the new EYE JCR12V100W10H/G1/IR lamp with a clean cloth or gloves, align its two pins with the holes in the GZ6.35 lamp holder.
- Gently push the lamp into the socket until it is firmly seated. Do not force it.
- Once the lamp is installed, restore power to the fixture.
- Test the lamp to ensure proper operation.
4. Operation
The EYE JCR12V100W10H/G1/IR lamp operates by converting electrical energy into light and infrared radiation. Once properly installed and powered, the lamp will illuminate and emit its characteristic infrared spectrum. This lamp is commonly used in:
- Medical Equipment: Such as operating room lights and dental curing lights.
- Scientific Instruments: For microscopy, endoscopy, and other analytical applications.
- Industrial Applications: Including Automated Optical Inspection (AOI) and PCB manufacturing.
- Photography and Projection: For specialized lighting and enlarging equipment.
Ensure that the equipment housing the lamp has adequate ventilation to dissipate heat generated during operation, as halogen lamps can reach high temperatures.
5. Maintenance
5.1 Cleaning
If the lamp's glass envelope becomes dirty or smudged, turn off the power and allow the lamp to cool completely. Gently wipe the glass with a clean, lint-free cloth moistened with isopropyl alcohol. Ensure the lamp is completely dry before re-applying power.
5.2 Replacement
The lamp has a rated life of approximately 1000 hours. When the lamp reaches the end of its life or fails, follow the installation steps in Section 3.2 to replace it. Always dispose of old lamps according to local regulations for electronic waste.
6. Troubleshooting
| Problem | Possible Cause | Solution |
|---|---|---|
| Lamp does not light up | No power to fixture Lamp not seated correctly Lamp has reached end of life Faulty fixture/socket | Check power supply and switch Re-seat the lamp firmly Replace the lamp Inspect fixture wiring and socket |
| Reduced brightness or flickering | Lamp nearing end of life Incorrect voltage supply Dirty lamp surface Loose connection | Replace the lamp Verify power supply voltage Clean the lamp surface (see 5.1) Check lamp seating and fixture connections |
| Lamp burns out quickly | Over-voltage Frequent on/off cycling Touching glass with bare hands Poor ventilation | Ensure correct voltage supply Minimize frequent switching Handle lamp with gloves/cloth Ensure adequate airflow around the lamp |
7. User Tips
- Handle with Care: Halogen lamps are delicate. Always handle them by the base or with a clean cloth/gloves to avoid damage and contamination.
- Verify Compatibility: Before purchase and installation, double-check that the lamp's voltage, wattage, and base type (GZ6.35) are compatible with your specific equipment.
- Proper Disposal: When replacing the lamp, dispose of the old bulb responsibly according to local environmental regulations.
- Avoid Over-Voltage: Operating the lamp at a voltage higher than its rated 12V can significantly shorten its lifespan.
8. Warranty and Support
For any questions regarding the EYE JCR12V100W10H/G1/IR lamp, including technical support or warranty inquiries, please contact your original point of purchase or the manufacturer's authorized distributor. Keep your purchase receipt as proof of purchase.
