1. Introduction
This manual provides essential information for the safe and effective use of your Duosida Type 2 IEC 62196-2 EV Charging Plug. This product is a female plug connector designed for the car side of an electric vehicle charging cable, adhering to European standards. Please read these instructions carefully before use and retain them for future reference.
Kind Reminder: This product link only includes the charging plug. If you require customized cables, please contact customer service. We are the official Duosida factory.
2. Product Overview
The Duosida Type 2 EV Charging Plug is engineered for reliability and ease of use, featuring a robust design that meets international standards for electric vehicle charging.
Video: Overview of the Duosida Type 2 EV Charging Plug and cable assembly.
3. Product Features
- Meets IEC 62196 standards for electric vehicle charging.
- Ergonomic, hand-held design for comfortable and easy use.
- Protection class: IP54 (in mated conditions), ensuring resistance to dust and splashing water.
- Constructed from reliable, anti-flaming, and environmentally friendly materials.
- Features abrasion resistance, impact resistance, oil resistance, and Anti-UV properties for durability.
4. Technical Specifications
General Parameters
| Attribute | Value |
|---|---|
| Brand Name | DUOSIDA |
| Manufacturer Part Number | DSIEC2e-EV16/32P/63P |
| Charger Type | Type 2 IEC 62196-2 Charging PLUG |
| Origin | Mainland China |
| High-concerned chemical | None |
| Cable Length | NO or Customize |
| IP Rating | IP54 (in mated conditions) |
| Material | Thermoplastic |
| Contact bush | Copper alloy, silver plating |
| Weight | 0.5KG |
| Length | 205mm |
| Width | 70mm |
| Height | 90mm |
Electrical Performance
| Attribute | Value |
|---|---|
| Rated Current | 16A/32A/63A |
| Operating Voltage | 250/415V AC |
| Insulation Resistance | >1000MΩ (DC500V) |
| Terminal Temperature Rise | <50K |
| Withstand Voltage | 2000V |
| Contact Impedance | 0.5mΩ Max |
| Vibration Resistance | Meets JDQ53.36.1.1-53.36.1.2 requirements |
Mechanical Properties
| Attribute | Value |
|---|---|
| Mechanical Life | No-load socket in/pull out >10000 times |
| Insertion and Extraction Force | 45N < F < 80N |
| Operating Temperature | -30°C ~ +50°C |
| Fire Rating | UL94 V-0 |
Available Models and Cable Specifications
| Mode | Type | Rated Voltage | Rated Current | AWG (Cable Spec) | Number of Insert Pins |
|---|---|---|---|---|---|
| 1 | DSIEC2e-EV-16P | 250V AC | 16A | 3*2.5mm² + 2*0.5mm² | 5 |
| 2 | DSIEC2e-EV-32P | 250V AC | 32A | 3*6mm² + 2*0.5mm² | 5 |
| 3 | DSIEC2e-EV-63P | 250V AC | 63A | 3*10mm² + 2*0.5mm² | 5 |
| Remark | The length of the cable can be customized. | ||||
5. Setup and Installation
This section describes the general procedure for connecting the Type 2 EV charging plug. Ensure that the charging cable is properly assembled and compatible with your electric vehicle and charging station.
- Inspect the Plug: Before each use, visually inspect the charging plug for any signs of damage, wear, or foreign objects. Do not use if damaged.
- Connect to Vehicle: Open the charging port cover on your electric vehicle. Align the Type 2 female plug connector with the vehicle's charging inlet. Insert the plug firmly until it clicks into place, indicating a secure connection.
- Connect to Charging Station: Ensure the other end of your charging cable (if not integrated) is securely connected to a compatible Type 2 charging station or wallbox.
- Initiate Charging: Follow the instructions on your charging station or vehicle's infotainment system to start the charging process.
- Disconnecting: Once charging is complete, follow the vehicle or charging station's procedure to unlock the plug. Grasp the plug firmly and pull it straight out from the vehicle's inlet. Replace the charging port cover on your vehicle.
Important: Always ensure the plug is fully inserted and locked before initiating charging. Never force the plug into the inlet.
6. Operating Instructions
The Duosida Type 2 EV charging plug is designed for straightforward operation. Its primary function is to facilitate the electrical connection between your EV and a compatible charging station.
- Secure Connection: Always ensure a firm and complete connection to both the vehicle and the charging station to prevent arcing or inefficient charging.
- Monitoring: While charging, monitor your vehicle's dashboard or the charging station's display for charging status and any error messages.
- Environmental Conditions: The plug is rated IP54 when mated, offering protection against dust and splashing water. Avoid submerging the plug or using it in extreme weather conditions beyond its specified operating temperature range (-30°C to +50°C).
7. Care and Maintenance
Proper care and maintenance will extend the life of your Duosida EV charging plug.
- Regular Cleaning: Keep the plug and its contacts clean and free from dirt, dust, and moisture. Use a dry, clean cloth to wipe the exterior. Do not use abrasive cleaners or solvents.
- Inspect for Damage: Periodically inspect the plug for any cracks, bends, or corrosion on the pins. Check the cable (if attached) for cuts, fraying, or insulation damage.
- Storage: When not in use, store the plug in a dry, clean place, ideally with its protective cap on (if provided) to prevent dust and moisture ingress. Avoid kinking or bending the cable sharply.
- Avoid Dropping: Do not drop the plug, as this can cause internal or external damage.
8. Troubleshooting
If you encounter issues with your charging plug, consider the following common solutions:
- Charging Not Initiating:
- Ensure the plug is fully inserted and locked into both the vehicle and the charging station.
- Check the charging station for error messages or status indicators.
- Verify that the charging station is powered on and operational. - Loose Connection:
- Disconnect and re-connect the plug, ensuring a firm insertion until it clicks.
- Inspect the pins for any debris or damage that might prevent a proper connection. - Overheating:
- If the plug or cable feels excessively hot, immediately stop charging and disconnect the plug.
- Check for any obstructions around the charging port or plug that might impede cooling.
- Ensure the current drawn does not exceed the plug's rated capacity (16A/32A/63A depending on model). - Physical Damage:
- If the plug shows any signs of physical damage (cracks, bent pins, exposed wires), discontinue use immediately and replace the product.
Warning: Do not attempt to repair a damaged charging plug yourself. Contact a qualified technician or the manufacturer for assistance.
9. User Tips
No specific user tips are available from reviews or Q&A for this product at this time. Always follow the manufacturer's guidelines for safe and efficient operation.
10. Safety Information
- Always handle the charging plug with dry hands.
- Do not use the plug if it is wet or shows signs of moisture.
- Keep children and pets away from the charging area during operation.
- Never modify the charging plug or cable.
- Ensure the charging environment is well-ventilated.
- In case of smoke, unusual odors, or excessive heat, immediately disconnect power and contact emergency services if necessary.
11. Regulatory Certifications
The Duosida Type 2 EV Charging Plug has undergone various regulatory certifications to ensure compliance with international safety and quality standards.
Image: Regulatory certifications for Duosida products. Certifications include BS, SGS, ISO9001-2008, UL, TUV, SAA, CULUS, Intertek, NF, CE.
We have already passed a number of regulatory certifications of nations, and with new products, the number of certifications continues to increase.
12. Warranty and Support
For warranty information, technical support, or service inquiries, please contact your retailer or the official Duosida customer service. Keep your purchase receipt as proof of purchase.
