EPEVER VS6048AU

EPEVER VS6048AU 60A Solar Charger Controller User Manual

Model: VS6048AU

Brand: EPEVER

1. Overview

Thank you for selecting the ViewStar AU series common positive solar charge controller. The VS-AU controller is a PWM charge controller with built-in LCD display that adopts the most advanced digital technique. The multiple load control modes enable it to be widely used in solar home systems, traffic signals, solar street lights, solar garden lamps, etc.

For a comprehensive guide, please refer to the official user manual PDF: EPEVER VS-AU Series User Manual (PDF)

2. Product Features

  • Adopt high quality components of ST, IR and Infineon, ensuring product lifespan.
  • Terminals have UL and VDE certification, making the product safer and more reliable.
  • Controller can work continuously at full load within the environment temperature range from -25°C to 55°C.
  • 3-Stage intelligent PWM charging: Bulk, Boost/Equalize, Float.
  • Support 3 charging options: Sealed, Gel, and Flooded.
  • LCD display design, dynamically displaying device's operating data and working condition.
  • Double USB design, providing power supply charge for electronic equipment (5VDC/2.4A total).
  • Humanized button settings for comfortable and convenient operation.
  • Multiple load control modes.
  • Energy statistics function.
  • Battery temperature compensation function.
  • Extensive Electronic protection.
Detailed features and technical specifications of the VS-AU series solar charge controller, including operating temperature, charging modes, USB design, and electronic protections.

Image: Detailed features and technical specifications of the VS-AU series solar charge controller.

3. Setup (Wiring)

Connect components to the charge controller in the sequence shown in the diagram below, paying close attention to the "+" and "-" terminals. Do not insert the fuse or turn on the breaker during installation. When disconnecting the system, the order will be reversed.

NOTE: Always connect the battery first to allow the controller to recognize the system voltage. The battery fuse should be installed as close to the battery as possible, with a suggested distance within 150mm.

NOTE: The VS-AU series is a positive ground controller. Any positive connection of solar, load or battery can be earth grounded as required.

NOTE: Please connect the inverter or other load that has a large start current to the battery rather than to the controller, if the inverter or other load is necessary.

Wiring diagram for the EPEVER solar charger controller, showing connections for PV, Battery, Load, and optional Inverter.

Image: Connection Diagram for Solar Charger Controller

Examples of solar charger controller installations in various setups.

Image: Example Installation Setups

4. Operation

EPEVER VS4548AU Solar Charger Controller with labeled components: LCD, MENU Button, SET Button, USB Output Ports, Temp Sensor (RTS Port), PV Terminals, Battery Terminals, Load Terminals.

Image: Solar Charger Controller with Labeled Components

4.1 Button Function

ButtonFunction
MENU buttonBrowse interface, Load ON/OFF, Clear error
SET buttonSetting parameter, Enter into Set Mode, Save data

4.2 LCD Display

The LCD dynamically displays the device's operating data and working conditions. Below is a description of the icons and their status:

ItemIconStatus
Day
Night
PV arrayNo charging, Charging, PV Voltage, Current, Power
BatteryBattery capacity, In Charging, Battery voltage, current, temperature
BATT. TYPEBattery type
LoadLoad ON, Load OFF, Load Voltage, Current, Load mode

NOTE: When no operation, the interface will automatically cycle, but the follow two interfaces will not be displayed: Load Type and Battery Type.

NOTE: Accumulative power zero clearing: Under PV power interface, press SET button and hold for 5 seconds until the value blinks, then press SET button again to clear the value.

NOTE: Setting temperature unit: Under battery temperature interface, press SET button and hold for 5 seconds to switch.

4.3 Load Mode Setting

To set the load mode: Under the load mode setting interface, press the SET button and hold for 5 seconds until the number starts flashing. Then press the MENU button to set the parameter, and press the SET button to confirm.

Timer 1Timer 2Setting
1002 nLight ON/OFF
101201Load will be on for 1 hour since sunset / before sunrise
102202Load will be on for 2 hours since sunset / before sunrise
103-13203-213Load will be on for 3~13 hours since sunset / before sunrise
114214Load will be on for 14 hours since sunset / before sunrise
115215Load will be on for 15 hours since sunset / before sunrise
162 nTest mode
172 nManual mode (Default load ON)

NOTE: Please set Light ON/OFF, Test mode and Manual mode via Timer1. Timer2 will be disabled and display "2 n".

4.4 Battery Type

To set the battery type: Under the Battery Voltage interface, press the SET button and hold for 5 seconds to enter the battery type setting interface. After choosing the battery type by pressing the MENU button, wait for 5 seconds or press the SET button again to modify successfully.

NOTE: Please refer to the battery voltage parameters table in the Technical Specifications section for different battery types.

5. Protections

ProtectionConditionsStatus
PV Reverse PolarityWhen the battery is correctly connected, the PV can be reversed.The controller is not damaged
Battery Reverse PolarityWhen the PV is not connected, the battery can be reversed.
Battery Over VoltageThe battery voltage reaches the OVDStop charging
Battery Over DischargeThe battery voltage reaches the LVDStop discharging
Battery OverheatingTemperature sensor is higher than 65°COutput is OFF
Temperature sensor is less than 55°COutput is ON
Controller OverheatingTemperature sensor is higher than 85°COutput is OFF
Temperature sensor is less than 75°COutput is ON
Load Short CircuitLoad current ≥2.5 times rated currentOne short circuit, the output is OFF 5s; Two short circuits, the output is OFF 10s; Three short circuits, the output is OFF 15s; Four short circuits, the output is OFF 20s; Five short circuits, the output is OFF 25s; Six short circuits, the output is OFF
Load OverloadLoad current reaches 1.02-1.05 times, 1.05-1.25 times, 1.25-1.35 times and 1.35-1.5 times more than nominal value.Controller will automatically turn off loads in 50s, 30s, 10s and 2s respectively.
Damaged RTSThe RTS is short-circuited or damaged.Charging or discharging at 25°C

6. Troubleshooting

FaultsPossible reasonsTroubleshooting
The LCD is off during daytime when sunshine falls on PV modules properly.PV array disconnectionConfirm that PV wire connections are correct and tight.
Wire connection is correct, LCD not displaying.1) Battery voltage is lower than 9V.
2) PV voltage is less than battery voltage.
1) Please check the voltage of the battery. At least 9V voltage is needed to activate the controller.
2) Check the PV input voltage which should be higher than the battery's.
Interface blinkingBattery over voltageCheck if the battery voltage is higher than OVD point (over voltage disconnect voltage), and disconnect the PV.
Interface blinkingBattery over dischargedAfter the battery voltage is restored to or above LVR point (low voltage reconnect voltage), the load will recover.
Interface blinkingBattery OverheatingThe controller will automatically turn the system off. But when the temperature declines to be below 50°C, the controller will resume.
Interface blinkingOverload or Short circuitPlease reduce the number of electric equipment or check carefully load connections.

7. Technical Specifications

ItemVS1024AUVS2024AUVS3024AUVS3048AUVS4524AUVS4548AUVS6024AUVS6048AU
Nominal system voltage12/24VDC Auto12/24/36/48VDC Auto12/24VDC Auto12/24/36/48VDC Auto12/24VDC Auto12/24/36/48VDC Auto
Battery input voltage range9V~32V9V~64V9V~32V9V~64V9V~32V9V~64V
Rated charge current10A20A30A30A45A45A60A60A
Rated discharge current10A20A30A30A45A45A60A60A
Max. PV open circuit voltage50V96V50V96V50V96V
Battery typeSealed (Default) / Gel / Flooded
Equalization voltageSealed: 14.6V / Flooded: 14.8V
Boost voltageGel: 14.2V / Sealed: 14.4V / Flooded: 14.6V
Float voltageSealed/Gel/Flooded: 13.8V
Low voltage reconnect voltageGel/Sealed/Flooded: 12.6V
Low voltage disconnect voltageSealed/Gel/Flooded: 11.1V
Self-consumption<9.2mA/12V; ≤11.7mA/24V; ≤14.5mA/36V; ≤17mA/48V
USB output5VDC/2.4A (Total)
Temperature compensation coefficient-3mV/°C/2V (25°C)
Relative humidity≤95%, N.C.
EnclosureIP30
GroundingCommon Positive
Operating temperature range-25°C ~ +55°C (Product can work continuously at full load)
Dimensions (LxWxH)(mm)142x85x41.5160x94.9x49.3181x100.9x59.8181x100.9x59.8194x118.4x63.8194x118.4x63.8214x128.7x72.2214x128.7x72.2
Net Weight0.22kg0.35kg0.55kg0.58kg0.76kg0.88kg1.02kg1.04kg

※Parameters are for 12V system at 25°C; values are doubled for 24V system, tripled for 36V system, and quadrupled for 48V system.

8. Warranty and Support (Disclaimer)

This warranty does not apply under the following conditions:

  1. Damage from improper use or use in an unsuitable environment.
  2. PV or load current, voltage or power exceeding the rated value of the controller.
  3. The controller's working temperature exceeds the limit working environment temperature.
  4. User disassembly or attempted repair of the controller without permission.
  5. The controller is damaged due to natural elements such as lightning.
  6. The controller is damaged during transportation and shipment.

9. User Tips

No specific user tips or common issues were provided in the available data. Always ensure proper wiring sequence (battery first) and verify system voltage settings for optimal performance.

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