1. Introduction
The GLITTER 801A is a state-of-the-art capacitor energy-storage precision pulse spot welder designed for various battery and metal welding applications. Utilizing super energy-gathered pulse technology, it offers stable and reliable output with a color screen digital display for precise control. This manual provides essential information for the safe and efficient operation of your GLITTER 801A spot welder.
2. Safety Instructions
Please read and understand all safety instructions before operating the GLITTER 801A spot welder. Failure to follow these instructions may result in electric shock, fire, or serious injury.
- Always wear appropriate personal protective equipment (PPE), including safety glasses, gloves, and protective clothing.
- Ensure the work area is well-ventilated and free from flammable materials.
- Do not operate the welder in wet or damp conditions.
- Keep children and unauthorized personnel away from the welding area.
- Disconnect the power adapter before performing any maintenance or changing accessories.
- Do not touch the welding electrodes or welded material immediately after welding, as they will be hot.
- Use only the provided power adapter and accessories.
- Avoid direct contact with the welding pulse output terminals.
3. Package Contents
Upon unpacking, please verify that all items listed below are present and undamaged:
- GLITTER 801A Main Unit
- 70A Split Spot Welding Pen
- Fast Charge Adapter (15V 1.3A)
- Fixed Wrench for changing needles
- Spot Welding Pen Welding Needle (1 pair)
- Single Row 6-Section Fixture
- Nickel Piece Sample (100 pieces)
- Mobile Welding Socket
4. Specifications
| Parameter | Value |
|---|---|
| Model | GLITTER 801A |
| Voltage Output (Peak) | 5.8V |
| Voltage Input | AC 100-240V 50/60HZ |
| Peak Welding Energy | 60J |
| Pulse Power (Peak) | 11.6KW |
| Trigger Mode | AT (Automatic) |
| Energy Grade Adjustment | 0-99T |
| Welding Mode | Separated-style spot welding pen |
| Pulse Time | 0~5mS |
| Preload Delay | 20~50mS |
| Adapter Parameter | 15V 1.3A (Peak) |
| First Charging Time | 30~40 minutes |
| Max. Welding Thickness (Pure Nickel) | 0.05~0.15mm |
| Max. Welding Thickness (Nickel-plated) | 0.05~0.2mm |
| Max. Welding Thickness (Fixed Seat Butt Welding) | 0.3mm |
| Dimensions | 162 x 65 x 128.5 mm |
| Weight | 2.5 kg |
| Certification | CE |
| Cooling Method | Natural |
| Drive Form | Semi-automatic |
| Control Method | Automatic |
| Frequency Band | High frequency |
| Welding Principle | Spot welding (Energy storage) |
| Applicable Materials | Metal (Battery, Stainless Steel, Iron, Nickel) |
| Rated Input Current | 200-2000 A |
| Adjustment Level | 0-99 |
| Electric Shock Arm Extension Length | 580 mm |
| Style | Handheld |
| Power Form | Super Farad Energy Storage Capacitor |
| Continuous Use Time | 24 hours (machine), up to 12 hours without protection (continuous operation) |
5. Setup
5.1 Initial Charging
Before first use, connect the provided fast charge adapter to the GLITTER 801A unit and a suitable power outlet (AC 100-240V). Allow the unit to charge for approximately 30-40 minutes. The color screen display will indicate charging status.
5.2 Connecting the Welding Pen
- Ensure the GLITTER 801A unit is powered off and disconnected from the power adapter.
- Insert the connectors of the 70A Split Spot Welding Pen into the "Pulse Output" ports on the front of the main unit. Ensure a secure connection.
- To install or replace welding needles: Use the fixed wrench to loosen the knob on the welding pen head. Insert or remove the welding needle, then tighten the knob to secure it.
6. Operating Instructions
6.1 Powering On/Off
Press and hold the power button (usually located on the side or back) to turn the unit on or off. The color screen display will illuminate upon powering on.
6.2 Adjusting Welding Power (Energy Grade)
The GLITTER 801A features 0-99 adjustable energy grades. Use the "UP" and "DOWN" buttons on the front panel to increase or decrease the welding power. The selected energy grade will be displayed on the screen. Start with a lower setting and gradually increase until the desired weld strength is achieved.
6.3 Automatic Trigger (AT) Mode
The GLITTER 801A operates in AT (Automatic Trigger) mode, which means automatic induction spot welding. Simply touch the welding pen tips to the material to be welded, and the machine will automatically trigger the weld pulse. This eliminates the need for a foot pedal, making welding more efficient, especially for repetitive tasks.
6.4 Welding Applications
The GLITTER 801A is suitable for a wide range of welding tasks:
- Battery Pack Production: Ideal for small battery packs for mobile electronic devices, lithium polymer batteries, cell phone batteries, and protective circuit boards.
- Metal Welding: Spot welding various metals such as iron, stainless steel, brass, nickel, molybdenum, and titanium.
- Mobile Phone Battery Repair: Applicable to the replacement and maintenance of mobile phone batteries (Apple, Android, etc.) and notebook batteries.
6.5 Achieving Optimal Weld Strength
The quality of the weld depends on the material, thickness, and energy setting. Experiment with different energy grades on scrap material to find the optimal setting for your specific application. The self-balancing device for the spot welding pen helps stabilize pressure and create more beautiful solder joints.
7. Maintenance
7.1 Replacing Welding Needles
The welding needles are consumables and will wear out over time. Replace them when they become dull or damaged to ensure consistent welding quality. Use the provided fixed wrench to easily replace the needles as shown in the setup section.
7.2 Cleaning
Regularly clean the welding pen tips and the main unit to prevent buildup of debris and ensure optimal performance. Use a dry, soft cloth. Do not use abrasive cleaners or solvents.
7.3 Storage
Store the GLITTER 801A in a dry, cool place away from direct sunlight and moisture when not in use.
8. Troubleshooting
Here are some common issues and solutions:
- Poor Weld Quality:
- Adjust the energy grade (0-99T) to a higher setting.
- Ensure welding needles are clean and sharp. Replace if necessary.
- Verify the material is clean and free of oxidation or contaminants.
- Ensure firm contact between the welding pen tips and the material. - Unit Not Powering On:
- Check if the power adapter is securely connected to both the unit and the power outlet.
- Ensure the unit has been sufficiently charged (30-40 minutes for first charge). - Inconsistent Welding:
- Check for loose connections of the welding pen to the main unit.
- Ensure consistent pressure is applied with the welding pen. The self-balancing feature helps, but technique is still important. - Overheating:
- The GLITTER 801A features an aviation aluminum alloy shell for effective heat dissipation and is designed for continuous use. If the unit feels excessively hot, allow it to cool down. It can operate continuously for up to 12 hours without protection under frequent operation with 1-second intervals.
9. User Tips
- Practice Makes Perfect: Before working on critical projects, practice welding on similar scrap materials to fine-tune your energy settings and technique.
- Clean Surfaces: Always ensure the surfaces to be welded are clean and free of dirt, grease, or rust for the best weld quality.
- Consistent Pressure: Apply consistent, moderate pressure with the welding pen for uniform spot welds. The self-balancing design assists in this.
- Optimal Needle Condition: Keep your welding needles sharp and clean. Dull or dirty needles can lead to weak or inconsistent welds.
10. Warranty and Support
For warranty information, technical support, or service inquiries, please contact the manufacturer or your authorized dealer. Keep your purchase receipt as proof of purchase.
