DKV BOX FLEX Instructions

DKV BOX FLEX Instructions

DKV BOX FLEX Instructions

Installation Instructions

WARNING:

The On-Board Unit (OBU) must only be installed in the designated vehicle, as its license plate number and vehicle specifications are tailored specifically for that vehicle. It should be placed in a visible location and installed according to the guidelines provided in this manual. The unit must remain fitted in the vehicle and connected to a power source:

  • a) For a minimum of 10 minutes prior to entering the toll-required network to ensure it receives the latest updates.
  • b) Continuously while traveling on the toll-required network, including when the vehicle is parked within the network or in a nearby rest area.
  • c) To avoid that your OBU is disconnected from a power supply, tolltickets has developed a docking station. Please carefully follow the installation steps below to avoid any damage of the docking station. Be aware that once the small Cable Clip (2) is fixed, it is very difficult to remove it to reinstall the docking station.

Parts supplied:

A series of six line-drawn illustrations showing the components of a GPS system: a GPS receiver unit, a power adapter, a mounting bracket, a base plate, and a cable with a connector.

Parts of the docking station:

1 Windscreen 2 Cable Clip 3 OBU Holder 4 Power Cable

Guidelines for Installation

1

A gray line drawing of a rectangular object is shown, with a red oval around a small horizontal feature along its lower edge. A blue arrow below the oval points downward, and an orange “1” appears at the upper left.

Step 1: Attach your OBU by securing the OBU-Holder (3) to it, ensuring that the small tab on the square is oriented downwards.

2

The image shows a close-up of a black cable with a connector, highlighted with a red circle and a blue arrow pointing to it. To the right, a larger view shows the cable being plugged into a port on a gray device.

Step 2: Take the Power Cable (4) and position it on the bottom right of the Windscreen Mount (1) with The small arrow on the Power Cable (4) facing you. Ensure to push the cable (4) fully to the left.

3

The image shows two views of a mechanical device. The left view is a side profile showing a black cable connected to a sensor on the right side. The right view is a front view showing the device's structure and a small black component at the bottom right.

Step 3: Secure the Power Cable (4) using the Cable Clip (2) – it should be inserted from underneath.

4

A line drawing of a hand holding a handheld device. The device has a screen area, a button, and a black cable extending from the bottom. The word "CE" is visible on the device.

Step 4: Install the Windscreen Position (1) alongside the fixed Power Cable (4) by placing it beneath the OBU and pushing upwards from the base.

OBU Power Connection

Linking to the cigarette lighter socket

Step 1: Connecting the power adapter to the device and the car's power outlet.

Attach the provided charging cable to the cigarette lighter socket, ensuring that:

  • > The plug is firmly secured.
  • > The charging cable is positioned in a manner that does not obstruct the driver’s view or movement.

Fixed Power Connection

Diagram of a fixed power cable with color-coded wires: Red for +12V/+24V power, Black for +12V/+24V ignition, and White for earth.

  1. Use the cigarette lighter cable supplied. Make sure the cable is long enough, then remove the lighter plug and any excess cable.
  2. Locate the connection points in the vehicle using the diagram 2. The black wire should be connected to the vehicle ignition.
  3. Before connecting the cables to the vehicle, install a fiveamp fuse in series with the power wires (red and black wires). If the vehicle’s power supply is already fused, this step is not necessary.
  4. Finally, connect each wire to the connection points you have identified (battery, ignition and earth).

OBU Setup

To operate effectively, the unit is required to complete four distinct activation steps. The steps outlined below will appear on the OBU during the initial activation process:

  1. Verify License Plate Number
  2. Choose Language
  3. Specify Number of Axles
  4. Define Weight

1
2
3
4

Final Check

The basic display will be shown as soon as the OBU is active. A banner is shown at the top of the display. The banner is the topmost line with light lettering against a dark background. When a message is displayed, the specific message banner is used.

The image shows a Kapsch device with a digital display. The screen shows the following information:

Field Description
1 Banner See description in the table below
2 CC + LPN Country Code + License Plate number of the associated vehicle
3 Weight class Current tractor + trailer weight configuration
4 Axles Current tractor + trailer axles configuration
5 CO2 CO2 emission class
6 Euro Euro class

OBU LED Indications

The image shows a medical device with a screen displaying patient information and a control panel with buttons. A circular zoomed-in view highlights the power button, which has a green indicator light. A thumbs-up gesture is shown next to the device, indicating approval or success.

Green: The OBU is completely functional. Driving is permitted.

A technical illustration of a digital thermostat. The main device shows a screen with the time "AT WU7697Y", the date "3.5.0-12.5.06", and the time "2:13". The screen also shows "BURN 3" and "COOL 3". To the right of the screen is a power button with a green indicator light. A circular zoomed-in view on the right shows a close-up of the power button, highlighting the green indicator light and the button itself.

Green blinking: (Alert!) The OBU is currently active, but there is a problem. Kindly refer to the display and the message history.

The image shows a front view of a device with a screen displaying:

Red: (Warning!) Stop Driving immediately and use alternative payment. Please note that both LED should be RED and check the display and the message history.

White: A message has been received by the OBU. Kindly check the display and the message history.

Terms & Conditions

Protect the environment!

Please do not dispose this product in the household waste after use. Return it to your service provider.

Declaration of conformity

The Kapsch TrafficCom AG product On-Board Unit 5310-22A is compliant with the relevant provisions and standards outlined in the European Directives 2009/750/EC (Commission Decision of 6 October 2009 on the definition of the European Electronic Toll Service and its technical elements) and 2019/520/EU (Directive 2019/520 of the European Parliament and of the Council of 19 March 2019 on the interoperability of electronic road toll systems and facilitating cross-border exchange of information on the failure to pay road fees in the Union).

Terms of use

  • This device is intended for operation in connection with the tolltickets central system inside EU and the EEA countries which operate toll systems in accordance with the Directive 2019/520/EC
  • The device is suitable for being used in the driver’s cab of a motor vehicle.
  • Installation must be carried out only on the inside of the windscreen in accordance with the specifications in this installation and operating instruction.
  • Permitted ambient conditions are -25°C to + 85°C and a relative humidity of max. 95%

A row of eight icons showing various vehicle issues and their corresponding warning lights on a dashboard. The icons are: 1. Fire (red X), 2. Oil (red X), 3. Water (red X), 4. Broken glass (red X), 5. Loose battery (red X), 6. Speed over 100 km/h (red X), 7. 0 km/h (P) (red X).

Safety instructions

Caution

  • Only interact with the unit while the vehicle is stopped. The buttons are non-operational at a speed of 10 km/h and above.
  • Do not interact with the unit while passing through an automated toll lane.
  • Do not write anything on the unit. Fees are charged for soiled or damaged equipment when it is returned.
  • Do not manipulate the device and do not attempt to open it.
  • Do not immerse the device in liquids and protect it from rain and splashing water.
  • Do not use the device if it is visibly damaged or defective.
  • Do not use the device if any liquids have penetrated or if liquids leak out.
  • In the case of use of a fixed connection to the power supply of the vehicle, the installation shall be carried out by technically suitable persons, e.g. in a workshop.
  • Mount the device only on the inside of the windscreen and never outside of the vehicle.
  • Keep the device away from children.

Documents / Resources

PDF thumbnailBOX FLEX
Instructions · DKV, Kapsch TrafficCom AG, 5310-22A, BOX FLEX, tolling OBU, quick start guide

References

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