TURBOS logoTURBOS Polaris RZR Pro XP Turbo R XPBT Turbo SystemRZR PRO R Turbo Kit Install
Difficulty: 3/10
Estimated Time: 5 Hours

Polaris RZR Pro XP Turbo R XPBT Turbo System

  1. Remove the exhaust header, bed cover, seats, rear panel, clutch cover, airbox and piping to prepare for the turbo kit installation.TURBOS Polaris RZR Pro XP Turbo R XPBT Turbo System - fig 1
  2. Install the cast turbo exhaust manifold, using the factory bolts.TURBOS Polaris RZR Pro XP Turbo R XPBT Turbo System - fig 2
  3. Install the turbo charger onto the exhaust manifold with the supplied V Band clamp.TURBOS Polaris RZR Pro XP Turbo R XPBT Turbo System - fig 3
  4. Remove the stock engine plate and install the new Oil Drain plate.TURBOS Polaris RZR Pro XP Turbo R XPBT Turbo System - fig 4
  5.  Connect the oil drain hose from the turbocharger to the oil drain plate.TURBOS Polaris RZR Pro XP Turbo R XPBT Turbo System - fig 5
  6. Install the downpipe to the turbocharger and muffler. Fasten with the supplied V Band clamp.TURBOS Polaris RZR Pro XP Turbo R XPBT Turbo System - fig 6
  7. Install the new map sensor into the intake manifold.TURBOS Polaris RZR Pro XP Turbo R XPBT Turbo System - fig 7
  8. Install the new fuel injectors.TURBOS Polaris RZR Pro XP Turbo R XPBT Turbo System - fig 8
  9. Connect the 90 degree silicone tube to the stock throttle body.TURBOS Polaris RZR Pro XP Turbo R XPBT Turbo System - fig 9
  10. Mount the Intercooler, fasten with the supplied bolts, and clamp silicone tube to throttle body side.TURBOS Polaris RZR Pro XP Turbo R XPBT Turbo System - fig 10
  11. Connect Charge Tube from turbo to intercooler.TURBOS Polaris RZR Pro XP Turbo R XPBT Turbo System - fig 11
  12. Install oil feed fitting near the oil filter, connect oil line to the fitting.TURBOS Polaris RZR Pro XP Turbo R XPBT Turbo System - fig 12
  13. Connect other end of oil hose to the turbocharger.TURBOS Polaris RZR Pro XP Turbo R XPBT Turbo System - fig 13
  14. Connect Coolant Hoses to turbocharger, remove the stock hose from top of the engine from the coolant reservoir, connect the oem hose to the new short hose with union and connect it to the turbocharger, the new long hose connects from the turbocharger to the coolant reservoir.TURBOS Polaris RZR Pro XP Turbo R XPBT Turbo System - fig 14
  15. Connect the intercooler fans to the rear Fang light.TURBOS Polaris RZR Pro XP Turbo R XPBT Turbo System - fig 15
  16. Remove the stock clutches and install the supplied clutch kit. Orange Spring is for the secondary, Silver Spring is for the primary. Load the weights from heal to tip. Heal = Red Bolt 2x Tungsten washers, Mid= Red Bolt 2x Tungsten washers, Tip= Red bolt 1x thick washer.
  17. Install the air filter and prefilter.
  18. Prime the turbocharger, we suggest disconnecting the coils and fuel injectors, turn the engine over for 20 seconds. Remove oil drain hose and verify oil has flown through the turbocharger.
  19. Fueling, we suggest running this kit at 7 PSI of boost on pump gas, we also suggest adding 4 ounces of VP Octanium per Tank. 14 PSI of boost will require straight 110 octane fuel.

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dealersupport@silberturbos.com
320-282-6812 or 719-271-6687

Documents / Resources

TURBOS Polaris RZR Pro XP Turbo R XPBT Turbo System [pdf] User Guide
Polaris RZR Pro XP Turbo R XPBT Turbo System, Polaris RZR Pro XP, Turbo R XPBT Turbo System, R XPBT Turbo System, Turbo System, System

References

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