truflo TIF Series Multi Function Batching Paddle Wheel Flow Meter
Product Usage Instructions
Safety Information
Before using the product, ensure to de-pressurize and vent the system. Confirm chemical compatibility, and do not exceed temperature or pressure limits. Always wear safety goggles during installation and service. Do not alter product construction.
Installation
- Lubricate O-rings with provided silicone.
- Carefully lower the sensor into the fitting using an alternating twisting motion. Do not force.
- Ensure tab/notch are parallel to flow direction.
- Hand-tighten the sensor cap. Do not use tools.
Correct Sensor Position Setup
Ensure there are no air bubbles and the pipe remains full for accurate flow measurement. Place the flow meter with a straight run pipe and minimum distance upstream and downstream of the flow sensor.
FAQ
Q: Can the product measure gas flow?
A: No, the product is designed to measure liquid media only.
Q: What should I do if I encounter air bubbles in the pipe?
A: Ensure there are no air bubbles in the pipe for accurate flow measurement. You may need to reposition the flow meter to eliminate air pockets.
PRODUCT FEATURE
Safety Information
- De-pressurize and vent system prior to installation or removal
- Confirm chemical compatibility before use
- DO NOT exceed maximum temperature or pressure specifications
- ALWAYS wear safety goggles or face-shield during installation and/or service
- DO NOT alter product construction
Warning | Caution | Danger
Indicates a potential hazard. Failure to follow all warnings may lead to equipment damage, personal injury, or death.
Note | Technical Notes
Highlights additional information or detailed procedure.
WARNING
Hand Tighten Only
Over tightening may permanently damage product.
Do Not Use Tools
Use of tool(s) may damage product beyond repair and potentially void product warranty.
Personal Protective Equipment (PPE)
Always utilize the most appropriate PPE during installation and service of Truflo products.
Pressurized System Warning
Sensor may be under pressure. Take caution to vent system prior to installation or removal. Failure to do so may result in equipment damage and/or serious injury.
General Information
| Function/Description | Specification |
| Operating Voltage | 10 – 30VDC |
| Current Compensation | 60mA max. |
| Control Communication | RS-485 Modbus |
| Transmitter | 4-20mA |
| Relay Output | 10A 30VDC | NO | NC |
| Flow Rate GPM | LPM | 0.0 – 999.9 |
| Fluid | H2O | Liquid Chemical Media |
| Accuracy | ± 0.5% of F.S. @25ºC |
| Response Frequency | 5K Hz |
| Max Flow Rate | 10m/s | 33ft/s |
| Min Flow Rate | 0.1m/s | 0.3ft/s |
| Materials of Construction | Rotor: ETFE Tefzel® | Rotor Pin: Zirconium Ceramic | Rotor Bushings: Ceramic Sensor Body: PVC/PP/PVDF/316SS |
| O-ring material | FPM | EPDM* | FFKM* |
| Operating Temperature | PVC < 60ºC | PP < 80ºC | PF < 100ºC |
| Protection Rating | NEMA 4X | IP66 | General Purpose |
| Approval | CE | RoHS |
INSTALLATION
Very Important 
- Lubricate O-rings with silicone (provided).
- Using an alternating twisting motion, carefully lower the sensor into the fitting. | Do Not Force | See Fig 5
- Ensure tab/notch are parallel to flow direction | See Fig-2
Hand-tighten the sensor cap. DO NOT use tools.
Correct Sensor Position
STEP 1
Locate the flow meter positioning tab and clamp saddle notch.
STEP 2
Engage one thread of the sensor cap,then turn the sensor until the alignment tab is seated in the fitting notch.
Ensure tab is parallel to flow direction.
STEP 3
- Hand tighten
- DO NOT use tools
- Ensure meter is firmly in place
Correct Sensor Position Setup
TI Series flow meters measure liquid media only. There should be no air bubbles and the pipe must always remain full. To ensure accurate flow measurement, the placement of the flow meter needs to adhere to specific parameters. This requires a straight run pipe with a minimum number of pipe diameters distance upstream and downstream of the flow sensor.
NOTE: Maximum % of solids ≤ 10% with particle size not exceeding 0.5mm cross section or length.
Terminal Connections
Cable Grip Wire Connector Combo
Fittings and K-Factor
| TEE FITTINGS | ||||
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| Tee Fitting | K-Factor | Sensor Length | ||
| IN | DN | LPM | GPM | |
| ¾” | 20 | 160.0 | 604.0 | S |
| 1″ | 25 | 108.0 | 408.0 | S |
| 1½” | 40 | 37.0 | 140.0 | S |
| 2″ | 50 | 21.6 | 81.7 | L |
| 2½” | 65 | 14.4 | 54.4 | L |
| 3″ | 80 | 9.3 | 35.0 | L |
| 4″ | 100 | 5.2 | 19.8 | L |
| CLAMP-ON SADDLES | ||||
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| Clamp Saddles | K-Factor | Sensor Length | ||
| IN | DN | LPM | GPM | |
| 2″ | 50 | 21.6 | 81.7 | S |
| 3″ | 80 | 9.3 | 35.0 | S |
| 4″ | 100 | 5.2 | 19.8 | S |
| 6″ | 150 | 2.4 | 9.2 | L |
| 8″ | 200 | 1.4 | 5.2 | L |
| CPVC SOCKET WELD-ON ADAPTERS | ||||
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| Adapter | K-Factor | Sensor Length | ||
| IN | DN | LPM | GPM | |
| 2″ | 50 | 14.4 | 54.4 | S |
| 2½” | 65 | 9.3 | 35.5 | S |
| 3″ | 80 | 9.3 | 35.0 | S |
| 4″ | 100 | 5.2 | 19.8 | S |
| 6″ | 150 | 2.4 | 9.2 | L |
| 8″ | 200 | 1.4 | 5.2 | L |
| 10″ | 250 | 0.91 | 3.4 | L |
| 12″ | 300 | 0.65 | 2.5 | L |
| 14″ | 400 | 0.5 | 1.8 | L |
| 16″ | 500 | 0.4 | 1.4 | L |
| 18″ | 600 | 0.3 | 1.1 | L |
| 20″ | 800 | 0.23 | 0.9 | L |
| 24″ | 1000 | 0.16 | 0.6 | L |
Pressure vs. Temperature
Note: During system design the specifications of all components must be considered. | Non-Shock
Example
- Prevent Pumps from Running Dry
- Notification for Filter | Strainer Change-Out
- Output to Alarm | Shut Off Pump
The TIF Series is equipped with a zirconium ceramic rotor pin and 2 bushings. The TIF Series also incorporates a contoured, ‘Low Drag’ paddle wheel leading to reduced drag, longer wear and higher accuracy.
Ceramic Rotor | Bushings
- High Chemical Resistance
- Long Life – 40 years/m/s
- Self Cleaning Design
Programming
Programming Frequency Pulse Relay Output
Programming Relay Output
Relay Selection Mode
| ALT NO. | Description |
| ALt = 0 | CV > SV ▶ ON: CV < SV – HyS ▶ OFF “Normally Closed Relay” |
| ALt = 1 | CV < SV ▶ ON: CV > SV + HyS ▶ OFF “Normally Open Relay” |
| ALt = 2 | SV + HyS > CV > SV – HyS ▶ ON: CV > SV + HyS or CV < SV – HyS ▶ OFF |
| ALt = 3 | SV + HyS > CV > SV – HyS ▶ OFF: CV > SV + HyS or CV < SV – HyS ▶ ON |
| HyS = Hysteresis — Acts like a buffer ± around pulse output (measured in GPM) | |
| CV: Current Value = Flow Rate | SV = Selected or Programmed Value | |
Reset Flow Totalizer
Press 
+ 
keys for 3 seconds to reset the flow totalizer.
Min | Max Flow Rates
| PIPE SIZE | GPM | LPM |
| ½” | DN15 | 1.0 | 3.5 | 32 | 120 |
| ¾” | DN20 | 1.5 | 5 | 45 | 170 |
| 1″ | DN25 | 2.5 | 9 | 79 | 300 |
| 1½” | DN40 | 6.5 | 25 | 225 | 850 |
| 2″ | DN50 | 10.5 | 40 | 357 | 1350 |
| PIPE SIZE | GPM | LPM |
| 3″ | DN80 | 24 | 90 | 739 | 2800 |
| 4″ | DN100 | 33 | 125 | 1149 | 4350 |
| 6″ | DN150 | 60 | 230 | 1997 | 7590 |
| 8″ | DN200 | 82 | 315 | 2735 | 10395 |
Replacement
Rotor Pin | Paddle Replacement
Warranty, Returns and Limitations
Warranty
Icon Process Controls Ltd warrants to the original purchaser of its products that such products will be free from defects in material and workmanship under normal use and service in accordance with instructions furnished by Icon Process Controls Ltd for a period of one year from the date of sale of such products. Icon Process Controls Ltd obligation under this warranty is solely and exclusively limited to the repair or replacement, at Icon Process Controls Ltd option, of the products or components, which Icon Process Controls Ltd examination determines to its satisfaction to be defective in material or workmanship within the warranty period. Icon Process Controls Ltd must be notified pursuant to the instructions below of any claim under this warranty within thirty (30) days of any claimed lack of conformity of the product.
Any product repaired under this warranty will be warranted only for the remainder of the original warranty period. Any product provided as a replacement under this warranty will be warranted for the one year from the date of replacement.
Returns
Products cannot be returned to Icon Process Controls Ltd without prior authorization. To return a product that is thought to be defective, submit a customer return (MRA) request form and follow the instructions therein. All warranty and non-warranty product returns to Icon Process Controls Ltd must be shipped prepaid and insured. Icon Process Controls Ltd will not be responsible for any products lost or damaged in shipment.
Limitations
This warranty does not apply to products which: 1) are beyond the warranty period or are products for which the original purchaser does not follow the warranty procedures outlined above; 2) have been subjected to electrical, mechanical or chemical damage due to improper, accidental or negligent use; 3) have been modified or altered; 4) anyone other than service personnel authorized by Icon Process Controls Ltd have attempted to repair; 5) have been involved in accidents or natural disasters; or 6) are damaged during return shipment to Icon Process Controls Ltd reserves the right to unilaterally waive this warranty and dispose of any product returned to Icon Process Controls Ltd where: 1) there is evidence of a potentially hazardous material present with the product, or 2) the product has remained unclaimed at Icon Process Controls Ltd for more than 30 days after Icon Process Controls Ltd has dutifully requested disposition. This warranty contains the sole express warranty made by Icon Process Controls Ltd in connection with its products.
ALL IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION, THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY DISCLAIMED. The remedies of repair or replacement as stated above are the exclusive remedies for the breach of this warranty.
IN NO EVENT SHALL Icon Process Controls Ltd BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY KIND I NCLUDING PERSONAL OR REAL PROPERTY OR FOR INJURY TO ANY PERSON.
THIS WARRANTY CONSTITUTES THE FINAL, COMPLETE AND EXCLUSIVE STATEMENT OF WARRANTY TERMS AND NO PERSON IS AUTHORIZED TO MAKE ANY OTHER WARRANTIES OR REPRESENTATIONS ON BEHALF OF Icon Process Controls Ltd. This warranty will be interpreted pursuant to the laws of the province of Ontario, Canada.
If any portion of this warranty is held to be invalid or unenforceable for any reason, such finding will not invalidate any other provision of this warranty.
Find Quality Products Online at: Valuetesters.com
Documents / Resources
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truflo TIF Series Multi Function Batching Paddle Wheel Flow Meter [pdf] Instruction Manual TIF-PP-S, TIF Series Multi Function Batching Paddle Wheel Flow Meter, TIF Series, Multi Function Batching Paddle Wheel Flow Meter, Function Batching Paddle Wheel Flow Meter, Batching Paddle Wheel Flow Meter, Paddle Wheel Flow Meter, Wheel Flow Meter, Flow Meter |