Danfoss 800 IO Offline Troubleshooting

Product Specifications

  • Model: AK-SM 800IO Offline Troubleshooting
  • Power Requirement: 24Vac/dc for communication module
  • Addressing: AK2 Module Format uses 3 numbers
  • Communication Module Type: AK-CM 101C, AK-CM 101A
  • Wiring: LON wiring is not polarity sensitive; Modbus wiring is polarity sensitive

Online Check

  1. 1. From Network Nodes screen, go to ‘Config Status’ tab.
  2. 2. Each line item indicates a single module/controller.
  3. 3. Verify all programmed modules are online.

Initial Checks

  • Power: Ensure the module exists, check rotary switch, and correct module type.
  • Checks: Ensure proper channel is enabled.
  • Wiring Issues: Consider polarity, EOL resistors, daisy-chaining, and termination methods.

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AK- SM 800 I O Offline Troubleshoot ing

1 | Department (slide master)

AX279128111283en-000101

Online Che ck
1. From Net work Nodes screen go t o `Config St at us’ t ab 2. Each line it em indicat es a single m odule/ cont roller 3. Verify all program m ed m odules are online
2 | Department (slide master)

I O Com m unica t ion I ssue s
I nit ia l Che ck s Power Does m odule exist? Com m m odule rot ary swit ch Proper com m m odule t ype?
AK- SM 8 0 0 Che ck s Proper channel enabled?


W iring I ssues Does polarity matter? EOL resist ors Daisy-chaining and 800 term ination Type of wire used
Pr oble m Cor r e ct ion Rescan
3 | Department (slide master)

Pow er
1. 24Vac/ dc required for com m m odule* 2. Solid green indicator at top if power ok 3. I ndividual Power LED on each m odule as well 4. Com m m odule requires connect ion t o 2nd m odule t o power
* Will power at lower voltages ( i.e. 12V) , but will not bring connected m odules online
4 | Department (slide master)

Ad d r essin g
AK2 Module Form at Uses 3 Num bers Alternative Form ats
Ca lcula t e d- `Ca – XX’ for m a t Ca se Cont r olle r s- 1 N um be r Le ga cy I O ( AKCe ss) – 2 N um be r s
5 | Department (slide master)

Does Module Exist ?

Comm. Module

Up to 9 modules of any combination connected to 1 C.M.

Analog Inputs 1 2 3 4 5 6 7 8

Analog Inputs 1 2 3 4 5 6 7 8

Analog Inputs 1 2 3 4 5 6 7 8

Module 1

Module 2

Module 3

1 2 3 4 5 6 7 8 Digital Outputs

0 0 1
Set address using rotary switches

Comm. Module #1

1 2 3 4 5 6 7 8 Digital Outputs

1 2 3 4 5 6 7 8 Digital Outputs

IO Module #2 Digital Output #7
Bd – Pt

01 – 2.7

Note: “0” Key toggles decimal (“.”)

6 | Department (slide master)

Com m Module Rot ary Swit ch
3 Rotary Dials determ ine address First dial should alw ays be set to 0 Rem aining dials determ ine address for 8 0 0 To adjust dials after system is pow ered:
1 . Adjust dials to desired # ‘s 2 . Rescan system
* Addresses cannot be duplicated
7 | Department (slide master)

Com m Module Type

Con t r olle r
AK- SM 850 AK- SM 880 AK- SM 880R

N a t ive Com m Module Type AK- CM 101C
AK- CM 101C
AK- CM 101A

Part #
080Z0063 080Z0063 080Z0061

8 | Department (slide master)

Wiring- Polarit y
1. LON wiring is not polarit y sensit ive ( TP78 or RS485) 2. Modbus wiring is polarit y sensit ive 3. Ensure wire not incorrect ly landed on shield t erm inal
9 | Department (slide master)

Term Swit ches and EOL Resist ors
1 . AK- SM at end of loop Term Sw itch = On

1 . AK- SM in m iddle of loop Term Sw itch = Off
10 | Department (slide master)

* Resistors now ship loose in bag

Final Checks/ Problem Correct ion
Fina l Che ck s I f nothing found with other checks, replacing offline m odule(s) is final step I f full row of m odules is offline, com m m odule should be changed as well Replace m odules one at a t im e in case one m odule is affect ing ot hers Pr oble m Cor r e ct ion Once problem has been ident ified and correct ed, com plet e rescan
11 | Department (slide master)

Documents / Resources

Danfoss 800 IO Offline Troubleshooting [pdf] User Guide
820, 080Z4004, 101C, 101A, 0063, 0061, 800 IO Offline Troubleshooting, 800 IO Offline, Troubleshooting

References

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