TESLA 20 Series Replace Front Body Controller Module Owner’s Manual

20 Series Replace Front Body Controller Module

Specifications:

  • Manufacturer: Tesla, Inc.
  • Model(s): Model S, Model X, Model 3, Model
    Y
  • Classification: Campaign Bulletin
  • Model Year: All

Product Usage Instructions:

Condition:

On certain vehicles, the incorrect front vehicle controller
module may be installed.

Correction:

Replace the front vehicle controller module with a part
compatible with the vehicle’s configuration.

Correction Description:

  • Replace Front Body Controller Module (Heat Pump Vehicles)
    (Customer Pay)
  • Replace Front Body Controller Module (Non-Heat Pump Vehicles)
    (Customer Pay)
  • Replace Front Body Controller Module (Heat Pump Vehicles)
    (Tesla Pay)
  • Replace Front Body Controller Module (Non-Heat Pump Vehicles)
    (Tesla Pay)

Parts As Required:

  • Part Number: 1585663-00-C FRONT CONTROLLER
    ASSEMBLY
  • Quantity: 1

Special Tools As Required:

  • 1133367-00-A Headlight Tester, Beissbarth, MLD 815
  • 1114934-00-A Laser Measure, Bosch GLM 35

Procedure:

  1. Replace the front body controller module with a compatible part
    and ensure it aligns with the vehicle’s Auto Pilot (AP) hardware
    configuration, as detailed in Tables 1 and 2.

FAQ:

Q: How do I know if my vehicle is affected by this
bulletin?

A: Refer to the VIN/Bulletin Tracker or Customer/Vehicle profile
to determine applicability for your specific vehicle.

Q: Do I need to inspect my vehicle before performing the
correction?

A: If this bulletin applies to your vehicle, you can proceed
with the correction without any prior inspection.

“`

Tesla, Inc.
Service Bulletin
SB-25-17-010 October 3, 2025
Classification
Campaign Bulletin

Replace Front Body Controller Module

Section/Group
17 – Electrical

Mobile Service
Cannot Perform

Configuration
All

Model
Model S
Model X

Model Year
2021­2025
2021­2025

Country/Region
All

Build Location
All

Model 3

2017­2023

Model Y

2020­2024

The model(s) and model year(s) listed are a general approximation of the affected VIN list. Refer to the VIN/Bulletin Tracker or Customer/Vehicle profile to determine applicability of this bulletin for a particular vehicle.
Campaign Bulletin: This campaign bulletin addresses a non-safety-related condition and provides recommended technical diagnosis and repair procedures. Apply this procedure to the applicable vehicles.

Condition
On certain vehicles, the incorrect front vehicle controller module may be installed.

Correction
Replace the front vehicle controller module with a part compatible with the vehicle’s configuration.

NOTE: If this bulletin is applicable to the vehicle, perform the correction without any need for inspection.

Correction Description
Replace Front Body Controller Module (Heat Pump Vehicles) (Customer Pay)
Replace Front Body Controller Module (Non-Heat Pump Vehicles) (Customer Pay)
Replace Front Body Controller Module (Heat Pump Vehicles) (Tesla Pay)
Replace Front Body Controller Module (Non-Heat Pump Vehicles) (Tesla Pay)
Customer Declines Replacement Of Front Body Controller Module

Correction

Time

Model S Model X Model 3 Model Y

S012517010 0.54

0.54

0.84

0.78

S022517010 —

1.32

S032517010 0.54

0.54

0.84

0.78

S042517010 —

1.32

S052517010 —

SB-25-17-010 _

Page 1 of 3

Parts As Required

Part Number

Description
Model S and Model X (2021­May 2025) HW3:

Quantity

1585663-00-C FRONT CONTROLLER ASSEMBLY

1

HW4:

1585663-20-D FRONT CONTROLLER ASSEMBLY GEN 4, AP4

1

Model 3 (2017­2023)

HW3:

1583991-10-D ASSEMBLY – FRONT VEHICLE CONTROLLER GENERATION 3.1

1

(Non-Heat Pump) Only:

1004378-00-B NUT, FLG, HEX, M6x1.00[8]-14

6

HW4 (see Table 2 for additional part compatibility criteria):

1866750-00-B ASSEMBLY FRONT CONTROLLER GEN 3

1

Or

1866750-20-B ASSEMBLY FRONT CONTROLLER GEN 3

1

Model Y (2020­2024)

HW3:

1583991-10-D ASSEMBLY – FRONT VEHICLE CONTROLLER GENERATION 3.1

1

1137934-00-C BOLT, HF, M6x16, [109], G0109, ADH, MAT

2

HW4 (see Table 2 for additional part compatibility criteria):

1866750-20-B ASY. FRONT CONTROLLER GEN 3

1

Or

1866750-21-B ASY. FRONT CONTROLLER GEN 3

1

1137934-00-C BOLT, HF, M6x16, [109], G0109, ADH, MAT

2

These part numbers were current at the time of publication. Use the revisions listed or later, unless otherwise specified in the Parts Catalog.

Special Tools As Required 1133367-00-A Headlight Tester, Beissbarth, MLD 815

1114934-00-A Laser Measure, Bosch GLM 35

Model X (2021­May 2025):

1785249-00-A Extension, 1/4″ Dr, 6″, Locking, Insulated

Model 3 (2017­2023):

1115255-00-A Ratchet, 1/4″ Dr, M12, Bare Tool

1965406-00-A Torque Wrench, Digital+Angle, 3/8″ Dr, Flex Head, 13.5~135nm

(Dual-Motor) (Non-Heat Pump) Only:

1965119-00-A Torq Wrnch, Dig+Ang, 1/4″ Dr, Fixhd, 1.5~30nm

Model Y (2020­2024):

1115255-00-A Ratchet, 1/4″ Dr, M12, Bare Tool

1965119-00-A Torq Wrnch, Dig+Ang, 1/4″ Dr, Fixhd, 1.5~30nm

Shop Supplies —

SB-25-17-010 _

Page 2 of 3

Procedure
1. Replace the front body controller module with a compatible part and make sure it is consistent with the vehicle’s Auto Pilot (AP) hardware configuration, as outlined in Tables 1 and 2.
· Refer to Toolbox Article #9480157 for additional details on Model S (2021+) and Model X (2021+) controller module and AP hardware type compatibility.
· Refer to Toolbox Article #9449800 for additional details on Model 3 (2017­2023) and Model Y (2020­2024) controller module and AP hardware type compatibility.

Model

Procedure Title

Model S (2021­May 2025) Module – Body Controller – Front (Remove and Replace)

Model X (2021­May 2025) Model 3 (2017­2023) Model Y (2020­2024)

Module – Body Controller – Front (Remove and Replace)
Module – Body Controller – Front (RWD) (Non-Heat Pump) (Remove and Replace)
Module – Body Controller – Front (Dual Motor) (Non-Heat Pump) (Remove and Replace)
Module – Body Controller – Front (Heat Pump) (Remove and Replace)
Module – Body Controller – Front (Remove and Replace)

Correction Code 17152912 17152912 17152902 17152912 17152952 17152912

Table 1 ­ Service manual procedures

Model Model S (2021­May 2025)

AP Hardware Type HW3 variants only HW4 variants only

Steering Rack Type N/A
N/A

Front Body Controller Module Part Number 1585663-00-C
1585663-20-D

HW3 variants only

N/A

Model X (2021­May 2025)

HW4 variants only

N/A

1585663-00-C 1585663-20-D

HW3 and older variants only

Any

Model 3 (2017­2023)

HW4 variants only

Any

1583991-10-D
1866750-00-B (Country/Region-specific part configuration; use the part number indicated in the Parts Catalog)
1866750-20-B (Country/Region-specific part configuration; use the part number indicated in the Parts Catalog)

Model Y (2020­2024)

HW3 variants only HW4 variants only

Any Mando
TK

1583991-10-D 1866750-20-B 1866750-21-B

Table 2 ­ AP hardware type, steering rack type, and front body controller module part number compatibility

2. Close out this document using the appropriate correction code based on the repair performed.

SB-25-17-010

For feedback on the accuracy of this document, email ServiceBulletinFeedback@tesla.com

Page 3 of 3

Documents / Resources

TESLA 20 Series Replace Front Body Controller Module [pdf] Owner's Manual
1785249-00-A, 1115255-00-A, 20 Series Replace Front Body Controller Module, 20 Series, Replace Front Body Controller Module, Front Body Controller Module, Controller Module

References

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