UXP8001-WB090F/S Precision Heating Baths
Product Information
The Precision Heating Baths are manufactured by XTEMP
Environments (Shanghai) Co., Ltd. These baths are designed for
heating and conditioning specimens by immersing them in
temperature-maintained heat transfer liquids. The baths are
available in four models: UXP8001-WB090F/S, UXP8001-WB130F/S,
UXP8001-WB250F/S. The company’s business center is located at Rooms
501-508, 5/F, New Xuhui Business Center, No 33 Rihui Liucun, Xietu
Road, Xuhui District, Shanghai, China. Contact information: Tel.:
+86 21 6443 1641, Fax: +86 21 6403 9005, Email: bc@xtemp-usa.cn.
The company’s additional address is Rooms 909-11, No 2777 Zhouhai
Road, Pudong New District, Shanghai, China. Contact information:
Tel.: +86 40004 XTEMP, Email: sales@xtemp-usa.cn.
Product Usage Instructions
Chapter 1: Safety Warning and Instructions
1.1 Normal operating environment
Ensure that the equipment is operated in a suitable environment
as specified in the manual.
1.2 Safety warning
Follow all safety precautions and warnings mentioned in the
manual to ensure safe operation of the equipment.
1.3 Caution
Pay attention to the cautionary information provided in the
manual to prevent any potential hazards or damage to the
equipment.
Chapter 2: Installing and Operating
Refer to Chapter 2 of the manual for detailed instructions on
installing and operating the Precision Heating Baths.
Chapter 3: Controller Descriptions and Operation
Refer to Chapter 3 of the manual for information about the
controller’s features, descriptions, and how to operate it.
Chapter 4: Maintenance
Refer to Chapter 4 of the manual for guidelines on maintaining
the Precision Heating Baths.
Chapter 5: Equipment Overview and Specifications
Chapter 5 provides an overview of the equipment and its
specifications. Refer to this chapter for detailed information
about the product.
O p e ra ting Instruc tio ns
Pre c ision he a ting ba ths
UXP8001-WB090F/ S UXP8001-WB130F/ S UXP8001-WB250F/ S
XTEMP ENVIRO NMENTS (SHANG HAI) C O ., LTD. BUSINESS C ENTER: RO O MS 501-508, 5/ F, NEW XUHUI BUSINESS C ENTER, NO 33 RIHUI LIUC UN,
XIETU RO AD, XUHUI DISTRIC T, SHANG HAI, 200032, C HINA TEL.: +86 21 6443 1641 FAX: +86 21 6403 9005 EMAIL: BC @ XTEMP-USA.C N
XTEMP ENVIRO NMENTS (SHANG HAI) C O ., LTD. ADD: RO O MS 909-11, NO 2777 ZHO UHAI RO AD
PUDO NG NEW DISTRIC T, SHANG HAI, 200137, C HINA TEL.: +86 40004 XTEMP EMAIL: SALES@ XTEMP-USA.C N
C o nte nts
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Pre fa c e …………………………………………………………………………………. 3 C ha pte r 1 Sa fe ty Wa rning a nd Instruc tio ns …………………………….. 5
1.1 Normal operating environment ……………………………………………………………………………………………… 5 1.2 Safety warning …………………………………………………………………………………………………………………………. 5 1.3 Caution …………………………………………………………………………………………………………………………………….. 6
C ha pte r 2 Insta lling a nd O pe ra ting ……………………………………….. 9
2.1 Installing ……………………………………………………………………………………………………………………………………. 9 2.1.1 Unpacking …………………………………………………………………………………………………………………………….. 9 2.1.2 Installing ……………………………………………………………………………………………………………………………….. 10 2.2 Descriptions…………………………………………………………………………………………………………………………….. 11 2.2.1 Front view …………………………………………………………………………………………………………………………….. 11 2.2.2 Back view …………………………………………………………………………………………………………………………….. 11 2.2.3 Bath interior………………………………………………………………………………………………………………………….. 12 2.2.4 Put into operation ……………………………………………………………………………………………………………….. 13
C ha pte r 3 C o ntro lle r De sc riptio ns a nd O pe ra tio n …………………. 14
3.1 Controller panel……………………………………………………………………………………………………………………… 14 3.1.1 Display for temperature and working parameters…………………………………………………………… 14 3.1.2 Working status indicating …………………………………………………………………………………………………… 15 3.1.3 The key functions and navigate the menu ………………………………………………………………………. 16 3.2 Set the working parameters………………………………………………………………………………………………….. 18 3.3 Constant temperature control ……………………………………………………………………………………………… 18 3.4 Absolute temperature calibration (ATC)……………………………………………………………………………… 20 3.5 Setting for restart mode after power failure, Auto ……………………………………………………………… 21 3.6 Timer for automatic starting (optional) ………………………………………………………………………………… 21 3.7 Timer for automatic terminating (optional) …………………………………………………………………………. 21 3.8 Temperature Programming (optional)…………………………………………………………………………………. 22 3.9 Set default parameters …………………………………………………………………………………………………………. 22 3.10 Terminate operating ……………………………………………………………………………………………………………. 22 3.11 Unit of temperature ……………………………………………………………………………………………………………… 23
C ha pte r 4 Ma inte na nc e ………………………………………………………. 24
4.1 Regular maintenance …………………………………………………………………………………………………………… 24 4.2 Regular check of the STB ………………………………………………………………………………………………………. 24 4.3 Checking and replacing the fuse ………………………………………………………………………………………… 25 4.4 Clear error, warning and alarm ……………………………………………………………………………………………. 25
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C ha pte r 5 Eq uipm e nt O ve rvie w a nd Spe c ific a tio ns ……………… 27
5.1 Equipment overview ……………………………………………………………………………………………………………… 27 5.2 Specifications …………………………………………………………………………………………………………………………. 28
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Pre fa c e
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Pre fa c e
In order to make the equipment fully functional and ensure safety of the operator, the equipment, property and specimen, read this manual carefully and completely. When you have any question that cannot be explained by this manual, consult your local distributors or supporting technicians. It is our pleasure to provide service for you.
G e ne ra l sa fe ty no te s
The equipment is designed for operation with non-flammable heat transfer liquids only!
No silicone oil is allowed for use with this series of the equipment. The internal silicone rubber parts may swell when in contact with silicone oil resulting in leakage of the liquid! For engineering change related to the use of silicone oil or other liquid, consult Xtemp engineer!
The equipment is intended for heating, conditioning of specimen by immersion in the temperature maintained heat transfer liquids. This leads to potential hazards of high temperature, fire, and the general hazards related to the application of electrical energy.
The operator is largely protected through the application of the appropriate standard specifications.
Further hazard sources may arise from the type of material being treated, e.g. mixing, dissolving, reacting and resultant excessive energy, liquid spillage resulting from immersion or removal of the specimen, and by the fracture or rollover of the container and reaction with the heat transfer liquid.
It is not possible to cover all possibilities; they remain largely within the responsibility and the judgment of the operator!
The equipment must only be used as intended and described in these Operating Instructions. This includes operation by suitably trained qualified personnel.
The maximum temperature deviation both in normal condition and in electro-magnetic interference field according to IEC 61326-1 is ±0.2 °C.
C la sse s o f the EMC sta nda rd IEC 61326- 1
Class A: Equipment for operation only on networks without connected domestic areas;
Class B: Equipment for operation on networks with connected domestic areas.
Caution, Class A equipment must not be operated on power networks with connected domestic areas!
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Im po rta nt sym bo ls
For your safety, pay attention to these important symbols as follows, during moving, installing operating and maintenance. The equipment is designed for safe operation because of your attention!
Warning, possibility of electric shock!
Inappropriate operation may cause hazard of electric shock and result in serious personal injury or death!
Caution, hot surface or area! Accidental touching or approaching may cause burn hazard!
Caution, important note, and always refer to operating instructions (this document) for detailed information! The equipment must be operated by well-trained qualified personnel only! Wrong operation may cause personal injury, damage and/or mal-function of the equipment!
Sym b o ls o n the e q uipm e nt Observe operating instructions!
Warranty
Requirements for warranty
Xtemp Environments warrants the operational safety and functions of the equipment only under the conditions that: the equipment is operated and serviced exclusively in accordance with its intended purpose and as described in these operating instructions; the equipment is not modified; only original spare parts and accessories that have been approved by Xtemp Environments are used; inspections and maintenance are performed at the specified intervals.
The warranty is valid from the date of delivery to the operator.
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C ha pte r 1 Sa fe ty Wa rning a nd Instruc tio ns
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C ha pte r 1 Sa fe ty Wa rning a nd Instruc tio ns
1.1 No rm a l o pe ra ting e nviro nm e nt
The equipment is designed for safe operation under ambient conditions as follows: indoor use; altitude up to 2,000 m; temperature 5 °C to 40 °C; maximum relative humidity 80 % for temperatures up to 31 °C decreasing linearly to 50 % relative humidity at 40 °C; mains supply voltage fluctuations up to ±10 % of the nominal voltage; transient overvoltage up to the levels of overvoltage category II; temporary overvoltages occurring on the mains supply; Pollution degree 2 or less of the intended environment; Wet location
Excessive high or low temperature and/or humidity will significantly degrade electric safety of the equipment!
Note the effect of the altitude on the boiling point of the heat transfer liquids!
1.2 Sa fe ty wa rning
When heating and conditioning with specimen which is intrinsically explosive, flammable or toxic or, which liberates hazardous substances as result of reacting, dissolving or mixing under operating temperature range for normal use, safety acts and regulations for the particular chemicals and experimental laboratory shall be observed!
Not applicable for specimen which develops tremendous energy as result of reacting, dissolving or mixing under operating temperature range for normal use!
The dielectric strength of the equipment may be degraded if after transport or storage in humid conditions. The equipment shall be powered as for normal use and conditioned at its maximum operating temperature or 105°C, whichever is smaller, for at least 1h before commissioned for normal use. Warning, hazard of electric shock during the dry-out!
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1.3 C a utio n
Caution, Risk of burn hazard! Do not touch or approach parts or area with high temperature, for example, bath cover and the heat transfer liquid when maintained at operating temperature over 60°C!
Pull the temperature of the heat transfer liquid as close as possible to the ambient before attempting to shut down the equipment, except when operations as such are prohibited for the specimen! Warning, Hazards of burn and possible electric shock resultant from unattended hot temperature or condensing and degraded dielectric strength!
The minimum distance away from the ventilating holes at the back of the equipment to the wall, furniture or other installations shall be 300mm! The inlets of fresh air at the bottom and outlets of exhausting air at the back of the equipment shall be kept clear of any obstacles.
Keep the equipment away from hot-air emitting source, direct sunshine, strong magnetic field and electric sparks! Neither contamination of high concentration dust or corrosive gas, nor strong airflow surrounds!
Voltage, frequency and current for power supply must meet the requirements as designated on the nameplate! Use power socket matching the power plug of the equipment. Hot lineL and neutral lineNfor single phase equipment must not be reversed!
For possible wet location conditions, where cycle of evaporating and condensing, overflowing or spillage may occur and for protection against hazard of possible electric shock, use power socket with appropriate IP protection and additional residual current circuit breaker (RCD) with rated breaking capacity!
Socket for power supply must be equipped with protective ground (PE) to prevent against hazard of possible electric shock!
Connect the power from behind the equipment. Plug in and remove the cable by directly holding the plug. No dragging of cable in any part. Protect the cable from being damaged by contacting with the hot surface of the equipment or mouse etc!
Caution, Hazard of overflowing or low level!
Never attempt to initiate the equipment if no heat transfer liquid is filled or filling volume is lower than the minimum level as specified; Never move the equipment if the bath tank is fully filled with the heat transfer liquid; The liquid level may change with the heating and cooling of the equipment, and with the immersion or removal of the specimen!
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C la ss I/ NFL Caution, Risk of fire!
The Class I/NFL series of the equipment is designed for operation with non-flammable heat transfer liquids only! Water and mixture of water and glycol are the most popular nonflammable heat transfer liquids appropriate for the equipment.
No silicone oil is allowed for use with this series of the equipment. The internal silicone rubber parts may swell when in contact with silicone oil resulting in leakage of the liquid!
The circulation of the heat transfer liquid is important for performance and safety! The kinematic viscosity, immersion and distribution of the specimen significantly influence the circulation of the liquid!
The forced-convection equipment is incorporated with a magnetic flow-through pump for improved temperature stability and distribution. Make sure that the pump and circulating tubes connected to the bath have been charged completely with the liquid so that there exists no residual air in the pump, when charging or exchange of the heat transfer liquid. Warning, Hazard of run-dry of the pump!
The first time commissioned for use or when exchange of the heat transfer liquid and, immediately after startup of the circulating pump, check if any liquid leakage exists, for example from a loose drain device, and if the liquid level is in its range for safe operation!
Mixing and use of heat transfer liquids with different physical and/or chemical properties may adversely affect the performance and safety of the equipment! The liquid shall be completely drained and removed before attempting to charge the other. When necessary, consult Xtemp or supplier of the liquid for particular application!
Never touch or attempt to handle the heat transfer liquid with temperature higher than +60°C! Caution, burn hazard!
No draining of the heat transfer liquid with potential of chemical or biological hazard! Collect and identify the heat transfer liquid for future use! Consult manufacturer or supplier of the liquid for proper disposal!
Install an extraction system over the bath opening, if the operating of the equipment could lead to liberation of hazardous air or gas mixture, for example the evaporation of the heat transfer liquid! The rating of the fume hood shall be at least the maximum possible exhausting temperature! If necessary for safety, additional temperature limiting and warning devices, condensate accumulator shall be installed for the extraction system!
Caution: Risk of frozen hazard!
When water is employed as heat transfer liquid, and when intended for standstill for long period and when experiencing low ambient is possible, run the equipment at operating temperature close to ambient for at least 1hr. Empty the bath containing water, and remove the water completely. Disconnect the equipment and remove the mains plug from power source.
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Do not disassemble or exchange assembly parts and electric circuits by unauthorized personnel! Hazard of possible electric shock! In case of repairing, contact your local distributors or supporting technicians.
Always remove the mains plug from the socket before cleaning, moving, maintenance or repairing!
The first time powering up after repairing or standstill for long period, or at designated intervals under normal use, check the functionality of the following parts or components:
Hydraulic tightness and fastening of drain device at three months intervals;
Cutoff capability of the safety temperature limiter (STB) at 6 months intervals.
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C ha pte r 2 Insta lling a nd O pe ra ting
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C ha pte r 2 Insta lling a nd O pe ra ting
2.1 Insta lling
2.1.1 Unpa c king
Unpack the equipment and sort the accessories respectively and carefully. The packing carton, pallet, packing buffering stuffs etc., are designed for one shipment only. For future shipment, prepare the packing materials as well as the way of packing as received.
Check the equipment and accessories for potential transport damages. If there is any damage visible on the equipment, a claim must be filled in writing with the freight forwarder; a notification to the freight forwarder is obligatory so that the shipment can be examined. Inform your local distributor or supplier for any missing accessories and servicing or repairing.
Accessories lists (UXP8001-WB250)
Pa rt Num b e r Q ty De sc riptio ns
DSAO0701-2 JZSB0101 ERSG0205 BJAW1813 BCOA3901
1
Operating instructions
1
Flow adaptor
1
Fuse (250V~, 10A), D5L20
1
Perforated SUS platform
1
Supports for perforated platform
Accessories lists (UXP8001-WB130)
Re m a rks This document Assembled, forced models only Breaking capacity 1500A
With M4 screws and nuts
Pa rt Num b e r DSAO0701-2 JZSB0101 ERSG0202 BJAW1814 BCOA3901
Q ty De sc riptio ns
1
Operating instructions
1
Flow adaptor
1
Fuse (250V~, 15A), D5L20
1
Perforated SUS platform
1
Supports for perforated platform
Accessories lists (UXP8001-WB090)
Re m a rks This document Assembled, forced models only Breaking capacity 1500A
With M4 screws and nuts
Pa rt Num b e r DSAO0701-2 JZSB0101 ERSG0202 BJAW1815 BCOA3901
Q ty De sc riptio ns
1
Operating instructions
1
Flow adaptor
1
Fuse (250V~, 15A), D5L20
1
Perforated SUS platform
1
Supports for perforated platform
Re m a rks This document Assembled, forced models only Breaking capacity 1500A
With M4 screws and nuts
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Do not disassemble or exchange assembly parts and electric circuits by unauthorized personnel! Hazard of possible electric shock! In case of repairing, contact your local distributors or supporting technicians. In case of damaged shipment and dent, deformation or distortion of the enclosure, contact authorized local distributor or Xtemp personnel.
2.1.2 Insta lling
Install the equipment on a rigid, nonflammable surface and well-ventilated place. The bench should be 600~800mm high for ease of operation. Keep enough space between wall and back of the equipment, and keep clear of obstacles around the bottom of the equipment for better ventilation. If the equipment is installed on an unstable surface or floor, abnormal noise may be generated.
The voltage, frequency and current of the power supply must be rated at least the same as those designated on the name plate of the equipment. The switch board is recommended to be on the back right side of the equipment and equipped with outlet matching the power plug of the equipment with protective ground (PE).
For possible wet location conditions, where cycle of evaporating and condensing, overflowing or spillage may occur and for protection against hazard of possible electric shock, use power socket with appropriate IP protection and additional residual current circuit breaker (RCD) with rated breaking capacity!
Power socket, switchboard with circuit breaker or residual current circuit breaker for the equipment shall be located closest to the equipment with good clearance for easy access, so that immediate interruption is possible under emergent circumstance.
The minimum distance away from the ventilating holes at the back of the equipment to the wall, furniture or other installations shall be 300mm! The inlets of fresh air at the bottom and outlets of exhausting air at the back of the equipment shall be kept clear of any obstacles.
Keep the equipment away from hot-air emitting source, direct sunshine, strong magnetic field and electric sparks!
Neither contamination of high concentration dust or corrosive gas, nor strong airflow surrounds!
Voltage, frequency and current for power supply must meet the requirements as designated on the nameplate! Use power socket matching the power plug of the equipment. Hot line Land neutral lineNfor single phase equipment must not be reversed!
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Socket for power supply must be equipped with protective ground (PE) to prevent against hazard of possible electric shock.
2.2 De sc riptio ns 2.2.1 Fro nt vie w
2.2.2 Ba c k vie w
Fig 1 Fro nt vie w
01 Power switch 02 Controller panel 05 Feet 14 Perforated SUS platform 18 Handle 76 Bath cover
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Fig 2 Ba c k vie w
04 Exhausting openings 22 Power cable 23 Drain device
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The equipment is not applicable for specimen which develops tremendous energy as result of reacting, dissolving or mixing under operating temperature range for normal use!
2.2.3 Ba th inte rio r
Fig 3 Ba th inte rio r
20 Circulating/draining outlet 21 Circulating return/flow adaptor 45 Heater 47 Independent safety temperature limiter (STB)
The circulating/draining outlet shall be clear of any obstacles! Sometimes a piece of paper mark from the specimen, gauze or collection of dirt may block the flow of the pump and circulation, resulting in degradation of performance and overheating!
The flow rate and direction of the circulating return may also influence the performance and safety of the equipment! Reduced flow may produce an uneven circulating of the liquid and temperature distribution, while strong circulating may lead to overflow or splash of the liquid! Flow adaptor is used for proper adjustment of the flow rate and direction.
Caution, Hazard of liquid spillage if the flow adaptor is missing or inappropriately adjusted!
The independent safety temperature limiter (STB) is important for safety. The STB is incorporated for protection against hazard of run-dry while heating is in progress. The STB resets automatically once temperature resumes to below designated limit value if gentle and slow triggering happens. However the reset of the STB is not possible if sudden and rapid temperature rising occurs while continuous heating without any liquid.
Regular check of the STB is requirement for safety. Refer to 4.2 for detailed procedures.
The first time powering up after repairing or standstill for long period, or at 6 months intervals under normal use, check the functionality of the safety temperature limiter (STB)!
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2.2.4 Put into o pe ra tio n
Use non-flammable heat transfer liquid only!
Fill the bath tank with applicable heat transfer liquid to a level appropriate for operation. Keep in mind that the level may change with the heating and cooling of the equipment, and immersion and removal of the specimen.
C la ss I/ NFL Caution, Risk of fire!
The Class I/NFL series of the equipment is designed for operation with non-flammable heat transfer liquids only! Water and mixture of water and glycol are the most popular nonflammable heat transfer liquids appropriate for the equipment. No silicone oil is allowed for use with this series of the equipment. The internal silicone rubber parts may swell when in contact with silicone oil resulting in leakage of the liquid!
Caution, Hazard of overflowing or low level! Never attempt to initiate the equipment if no heat transfer liquid is filled or filling volume is lower than the minimum level as specified; Never move the equipment if the bath tank is fully filled with the heat transfer liquid; The liquid level may change with the heating and cooling of the equipment, and with the immersion or removal of the specimen!
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C ha pte r 3 C o ntro lle r De sc riptio ns a nd O pe ra tio n C ha pte r 3 C o ntro lle r De sc riptio ns a nd O pe ra tio n
3.1 C o ntro lle r pa ne l
3
Fig 4 C o ntro lle r pa ne l
60 Reset button (for resetting when alarming, the circle indicating the location) 61 Display for temperature and working parameters 62 Status indicators 63 Keyboard
3.1.1 Displa y fo r te m pe ra ture a nd wo rking pa ra m e te rs
Normally it displays the bath temperature once switched on and initiated or oFF when standstill.
Other possible symbols include: SEt, Ht, Lt, Auto, Atc, AS, ASd, dEtF, cF, ESc, Stb, Related definitions are as follows:
SEt: Setting of working temperature, must be 5°C higher than low limit Lt and 5°C lower than the high limit Ht. The temperature setting beyond the scope will not be accepted.
Ht: This parameter is an absolute value and used for reminding only. When temperature in the bath is higher than the set value, Ht is displayed. The controller will trigger a beeping alarm and disable the heating. While the actual temperature is higher than the Ht setting, the Ht may be set to a higher value by pressing so that Ht beeping can be cleared. If the actual temperature is recovered to lower than the Ht setting, the Ht alarm will disappear automatically with seconds of delay, or may be cleared immediately by pressing . The heating is possible only if the Ht is cleared.
Lt: This parameter is an absolute value and used for reminding only. When temperature in the bath is lower than the set value, Lt is displayed. The controller will trigger a beeping alarm. While the actual temperature is lower than the Lt setting, the Lt may be set to a lower value by pressing so that Lt beeping can be cleared. If the actual temperature is recovered to
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higher than the Lt setting, the Lt alarm will disappear automatically with seconds of delay, or may be cleared immediately by pressing .
Auto: Select between AoFF and Aon, which means manually starting and automatically starting.
Atc: Absolute temperature calibration (ATC), when the temperature displayed differs from the temperature measured by a standard thermometer, ATC is used to calibrate the display.
AS: Timer for automatic startup. Valid only when the equipment is in standby mode. The equipment will be initiated automatically once the set time elapses. The equipment may be started immediately if is operated regardless of the remaining AS time.
ASd: Timer for automatic shutdown. Valid only when equipment is in operating mode. The equipment will be terminated automatically once the set time elapses. The equipment may be terminated immediately if is operated regardless of the remaining ASd time.
cF: Shifting of the temperature measurement units. c means °C and F means °F. cF setting affects all the parameters related to temperature, such as the display temperature, setting temperature, Ht, Lt and so on. Relationship between c and F is as follows:
°F=32+1.8×°C, °C=(°F-32)/1.8
For example: 0°C=32°F, 212°F=100°C.
dEFtReturn to the factory default setting. It may be used when system halts or any other abnormal situation occurs.
ESc: Exit the SEt menu.
Stb: The independent safety temperature limiter (STB) is triggered, resulting from localized overheating or low level. Once Stb alarm is triggered, LED flashes for warning and both the heating and circulating pump are disabled. The warning and protection against heating and circulating are locked even if the level is recovered. The automatic resetting is possible only when the temperature in the bath is lower than a designated safe limit.
3.1.2 Wo rking sta tus indic a ting
Heater: Press for more than 2 seconds to initiate the circulating pump. Orange LED will be steadily lit with full power heating; When LED flashes, the heating power is automatically adjusted to meet actual need. LED flashing frequency keeps constant when temperature is stabilized.
Circulating pump: Forced convection models only. Press for more than 2 seconds to initiate the circulating pump with LED on, after which the heating operation is possible.
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Timer: According to the case of use, if the equipment has the timer function, LED flashes when timer is working. Alarm: Red LED is on, when there is beeping and warning for safety or error is triggered. The warning or error of the sensor may be accompanied by the following:
HtWhen temperature in the bath is higher than the set value, Ht is displayed
LtWhen temperature in the bath is lower than the set value, Lt is displayed
Er01: Warning of temperature sensor short-circuit. Er02: Warning of temperature sensor open-circuit. ourh: Warning of the bath temperature far beyond Ht.
Stb: The independent safety temperature limiter (STB) is triggered; Press and to reset.
(Fig 4-60)
3.1.3 The ke y func tio ns a nd na vig a te the m e nu
There’re 6 keys as follows. The function and their operation are summarized and listed in the table:
KEY
NO
FUNC TIO N
O PERATIO N
REM A RKS
Initiate or
1
terminate the temperature
control
Press and hold the key for more than 2 seconds
Temperature regulating is possible only if the temperature control is initiated. For forced convection models, circulating pump will be activated.
Set the working Press the button for less SEt is first displayed, then press
temperature
than 1 second
2
change the digits by pressing
accept the setting by pressing
to enter, ,
.
Display the parameters of temperature 3 programming
Press the button for less than 1 second
When the programming is in progress, it displays the segment number, temperature, remaining time and cycles of active program. The parameters are cycled and displayed for 2 times with each delay of about 2 seconds, and then exit automatically.
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Set the working parameters
Press and hold the key Ht is first displayed, press
for Lt, cooL,
for more than 2
seconds
Auto, Atc, AS, ASd, cF, dEFt, ESc Press
to enter for change of a definite setting of
the working parameter, for example Ht.
4
Change the digits or setting by pressing
, accept the setting by
pressing , or confirm and exit automatically in 4 seconds.
Set the programming parameters
Press
and
at the same time then
release the buttons
1) The function is optional. The parameter of first segment t1 is displayed. Press
to display original time, press
for a new value, confirm
the setting by pressing
to display
temperature of the first segment M1;
Press to dispay the original
temperature, press
for a
new value, confirm the setting by
pressing
to enter the setting of
second segment.
+
5
2) Following the steps as for the first segment for segments 2, 3 … to 6 maximum. If segments of less than 6 are desired, for example only 2 segments are necessary, use 00:00 for t3 after confirmation of M2.
3) Press
to display n, which means the
number of program circles.199 means
1 cycle to 99 circles maximum and 0
means unlimited circles. Press
to
confirm and exist.
4) Default parameters: t= 00:00, M=25, n=99
Initiate or terminate programming
Press
and
at
the same time and
release the buttons
The temperature program may be initiated either in standby mode or running mode. If Auto setting is Aon, the equipment will automatically resume to the mode before
+
6
the program is initiated once the program is terminated automatically. The setting of
Auto=Aon is recommended, if continuous
operation is desired after unexpected
interruption of short power failure.
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Initiate or
Press and
at The timer function is optional. When the
terminate the
the same time, then
equipment is in running mode, timer for ASd is
+
7 timer
release the buttons
valid, while the equipment is in standby
mode, timer for AS is valid. The time is set by
AS and ASd.
Move between Press the key shortly for
8
settings or increase the
slow movement and continuously for fast
value
changing
Move between Press the key shortly for
9
settings or decrease the
slow movement and continuously for fast
value
changing
3.2 Se t the wo rking pa ra m e te rs
1) Set the working temperature
Refer to No.2 in the table.
2) Set high temperature limit value
Press for more than 2 seconds until Ht is displayed. Press to enter Ht setting. Original Ht
value is displayed, and press
to get the desired value. Press
exit the SEt screen or exit automatically in 4 seconds.
to confirm and
3) Set low temperature limit value
Press for more than 2 seconds until Ht is displayed. Scroll the menu by
until screen
displays Lt. Press to enter Lt setting. Original Lt value is displayed, press
to
get the desired value. Press seconds.
to confirm and exit the SEt screen or exit automatically in 4
3.3 C o nsta nt te m pe ra ture c o ntro l
1) Connect the power by inserting the power plug, or engage the circuit breaker on the switch board.
Turn on power switch and the controller runs self-check to display: 88888, LED on, software version number, AoFF (Aon will show up if Auto is set to Aon) settings for Ht, Lt. Refer to 3.5 for procedures about Aon and AoFF setting. The software version number may change with technique updates.
2) Check and/or set the working temperature, refer to No.2 in the table.
3) If the equipment is in the standby state, press for more than 2 seconds, the circulating
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pump (forced convection models only) will start to operate and the heater is on if the setting is higher than the actual temperature.
4) When the temperature in the bath is lower than the set value, heating LED is on and the equipment is in operation and start to heat. When the set temperature and actual temperature are quite different, heating LED will be steadily lit with full power heating and the temperature will go up with full speed. As the temperature approaches the set point, the LED flashes as desired and the controller decreases the power for the heater. With the actual temperature equals to the set temperature, the controller keeps the temperature by constant power output.
5) To terminate the temperature control, press for more than 2 seconds. The circulating pump and heater are stopped. The LEDs go off, and the display shows oFF.
Connect the power from behind the equipment. Plug in and remove the cable by directly holding the plug. No dragging of cable in any part. Protect the cable from being damaged by contacting with hot surface of the equipment or mouse etc!
Caution, Hazard of overflowing or low level!
Never attempt to initiate the equipment if no heat transfer liquid is filled or filling volume is lower than the minimum level as specified; Never move the equipment if the bath tank is fully filled with the heat transfer liquid; The liquid level may change with the heating and cooling of the equipment, and with the immersion or removal of the specimen!
C la ss I/ NFL Caution, Risk of fire!
The Class I/NFL series of the equipment is designed for operation with non-flammable heat transfer liquids only! Water and mixture of water and glycol are the most popular nonflammable heat transfer liquids appropriate for the equipment.
No silicone oil is allowed for use with this series of the equipment. The internal silicone rubber parts may swell when in contact with silicone oil resulting in leakage of the liquid!
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The circulation of the heat transfer liquid is important for performance and safety! The kinematic viscosity, immersion and distribution of the specimen significantly influence the circulation of the liquid!
The equipment is incorporated with a magnetic flow-through pump (forced convection models only) for improved temperature stability and distribution. Make sure that the pump and circulating tubes connected to the bath have been charged completely with the liquid so that there exists no residual air in the pump, when charging or exchange of the heat transfer liquid. Warning, Hazard of run-dry of the pump!
The first time commissioned for use or when exchange of the heat transfer liquid and, immediately after startup of the circulating pump, check if any liquid leakage exists, for example from a loose drain device, and if the liquid level is in its range for safe operation!
Mixing and use of heat transfer liquids with different physical and/or chemical properties may adversely affect the performance and safety of the equipment! The liquid shall be completely drained and removed before attempting to charge the other. When necessary, consult Xtemp or supplier of the liquid for particular application!
Never touch or attempt to handle the heat transfer liquid with temperature higher than +60°C! Caution, burn hazard!
Install an extraction system over the bath opening, if the operating of the equipment could lead to liberation of hazardous air or gas mixture, for example the evaporation of the heat transfer liquid! The rating of the fume hood shall be at least the maximum possible exhausting temperature! If necessary for safety, additional temperature limiting and warning devices, condensate accumulator shall be installed for the extraction system!
3.4 Ab so lute te m pe ra ture c a lib ra tio n (ATC )
1) If the temperature display is deviated away from the actual temperature as measured by standard thermometer, the display temperature needs to be calibrated by this function.
2) Set the bath at temperature of 40.0°C for calibration. Wait until temperature is stabilized. Read the temperature of the standard thermometer.
3) Press for more than 2 seconds until screen displays Ht. Scroll the menu by
until
screen displays Atc. Press to enter. Original value will show up, then press
to
modify the value as available from the standard thermometer. Press the SEt screen or exit automatically in 4 seconds.
to confirm and exit
The temperature in the bath must be kept constant and the standard thermometer be kept in the bath center for at least 30 minutes, before performing calibration. During heating up or cooling down, the temperature distribution is not even and the readings both from thermometer and the controller are not typical thus not appropriate for calibration.
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3.5 Se tting fo r re sta rt m o de a fte r po we r fa ilure , Auto
Press for more than 2 seconds until screen displays Ht. Scroll the menu by
until
Auto is displayed, then press to enter. Use
to select between Aon and AoFF.
For automatic power-on function, use Aon, and press to confirm and exit the setting. In this case, the equipment will automatically resume to the status before power being
interrupted. If the mode is set to AoFF, press equipment where necessary.
for more than 2 seconds to start the
Auto mode setting is designed to protect the equipment from power failure and make it efficient, uninterrupted operation. You are recommended to set Aon mode if operating for more than 24 hours is desired.
3.6 Tim e r fo r a uto m a tic sta rting (o ptio na l)
1) The function of timer is optional.
2) Press for more than 2 seconds to display Ht, scroll the menu by
until AS is displayed,
then press to enter. Press
to get the desired value, press
exit the SEt screen or exit automatically in 4 seconds.
to confirm and
3) When the equipment is in standby mode, press
at the same time and then release
to initiate timing. The timer starts to count down. When the time of AS elapses, the circulation
pump (forced convection models only) and heating will start automatically to initiate
constant temperature control. Heating and constant temperature control executed
automatically according to the difference between SEt value and actual temperature (see
3.3).
4) The equipment may be initiated immediately when remaining AS time.
is operated regardless of the
3.7 Tim e r fo r a uto m a tic te rm ina ting (o ptio na l)
1) The function of timer is optional.
2) Press
for more than 2 seconds to display Ht, scroll the menu by
until ASd is
displayed, then press to enter. Press
to get the desired value, press to
confirm and exit the SEt screen or exit automatically in 4 seconds.
3) When the equipment is in running mode, press
at the same time and then release
to initiate timing. The timer starts to count down. When the time of ASd elapses, the
circulation pump (forced convection models only) and heating will stop automatically to
terminate constant temperature control.
4) The equipment may be terminated immediately when is operated regardless of the
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remaining ASd time.
3.8 Te m pe ra ture Pro g ra m m ing (o ptio na l)
1) The function of temperature programming is optional.
2) Press
and at the same time and then release. The parameter of first segment t1 is
displayed. Press to display original time, press
for a new value, confirm the
setting by pressing to display temperature of the first segment M1; Press to dispay the
original temperature, press
for a new value, confirm the setting by pressing
to enter the setting of second segment.
3) Following the steps as for the first segment for segments 2, 3 … to 6 maximum. If segments of less than 6 are desired, for example only 2 segments are necessary, use 00:00 for t3 after confirmation of M2.
4) Press to display n, which means the number of program circles.199 means 1 cycle
to 99 circles maximum and 0 means unlimited circles. Press to confirm and exit.
5) Press and at the same time to initiate or terminate programming. The program may
be terminated immediately when
is operated regardless of the remaining program
segments.
6) When the programming is in progress, press shortly to display the segment number, temperature, remaining time and cycles of active program. The parameters are cycled and displayed for 2 times with each delay of about 2 seconds, and then exit automatically.
3.9 Se t de fa ult pa ra m e te rs
1) It may be used to recover data and functional parameters when system halts or any other abnormal situation occurs.
2) Press for more than 2 seconds until screen display Ht. Scroll the menu by is displayed, then press for less than 1 second the dEFt flashes. Press more than 2 seconds and release, once donE is displayed, it exits automatically.
until dEFt again for
Accidental power failure or interference, the abnormal situation will happen such as the equipment may not be able to achieve normal temperature controlling, alarm may not be cleared or abnormal temperature displays etc. Try dEFt command first to recover default settings.
3.10 Te rm ina te o pe ra ting
1) Press for more than 2 seconds. The circulating pump (forced convection models only) and the heater stop simultaneously.
2) Disconnect the power by turning off the power switch, removing the power plug, or
disengaging the residual current circuit breaker (RCD).
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Pull the temperature of the heat transfer liquid as close as possible to the ambient before attempting to shut down the equipment, except when operations as such are prohibited for the specimen! Warning, Hazards of burn and possible electric shock resultant from unattended hot temperature or condensing and degraded dielectric strength!
Caution: Risk of freezing hazard! When water is employed as heat transfer liquid, and when intended for standstill for long period and when experiencing low ambient is possible, run the equipment at operating temperature close to ambient for at least 1hr. Drain the bath containing water, and remove the water completely. Disconnect the equipment and remove the mains plug from power source.
No draining of the heat transfer liquid with potential of chemical or biological hazard! Collect and identify the heat transfer liquid for future use! Consult manufacturer or supplier of the liquid for proper disposal!
3.11 Unit o f te m pe ra ture
1) The default unit for temperature measurements and setting is degree centigrade.
2) The unit of temperature may be changed to Fahrenheit or Centigrade as desired. Refer to Table and item No. 4, use cF and similar steps for procedures.
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C ha pte r 4 Ma inte na nc e
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C ha pte r 4 Ma inte na nc e
4.1 Re g ula r m a inte na nc e
1) Clean the bath interior and exterior of the equipment periodically to keep the equipment clean;
2) Check fixing screws periodically, and if any loose, fix it.
Remove the plug from power line before cleaning. Use soft dry tissue to clean the bath interior and avoid any splashing or washing!
If any water or other conductive material fall into the equipment containing electric and/or electronic parts and components, disconnect the power immediately. Power on only after water or foreign material is completely evaporated or removed.
4.2 Re g ula r c he c k o f the STB
Regular check of the STB is required for safe operation. Intervals of six months for normal use, or the first time powering up after repairing or standstill for long period, are recommended for regular check of the functionality. Check the STB as follows:
1) Fill the tank with water to level just over the highest point of the heating coil;
2) Set the temperature at 10°C above the ambient and/or the liquid, so that it keeps heating, LED is continuously on;
3) Initiate the temperature control as for normal use, i.e. the pump is circulating (forced convection models only) and heating is in full capacity;
4) Drain the bath so that the heater and the STB are exposed to the air completely. Make sure no liquid spraying out from the circulating return, dripping from the drain device on the bench or floor;
5) The liquid evaporates immediately from hot surface of the heater. Keep running dry for a couple of seconds until the Stb warning is displayed. Caution, Never run dry for more than 90s!
6) Close the drain device, and fill the tank with water. The STB resets automatically once temperature resumes to below designated limit value.
Caution, Risk of burn hazard and liquid spillage!
Do not touch hot surface of the heater! Keep away from evaporating hot steam! Use protective gloves or glasses if necessary!
Never run dry for more than 90s! Overheating of the coil may damage the heater or degrade its insulation strength!
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The first time powering up after repairing or standstill for long period, or at 6 months intervals under normal use, check the functionality of the safety temperature limiter (STB)!
4.3 C he c king a nd re pla c ing the fuse
With the mains plug connected and power switch in “on” position and if no LED and digits display, check the fuse first. If any doubt that checking and replacing fuse is necessary, use a fuse with the same size and capacity as rated and do as follows:
1) Make sure the mains plug has been removed;
2) Loosen the screws for the bottom cover and remove the bottom cover. Check or replace the fuse (81) as shown in Fig 5;
Fig 5 C he c king a nd re pla c ing the fuse
81 Mains fuse 82 Terminal for Pt100
3) Replace the cover and fasten the screws.
Do not disassemble or exchange assembly parts and electric circuits! Hazard of possible electric shock!
Except for replacing the fuse, there is no other part necessary for customer to disassemble or repair. If repairing is desired, contact with authorized engineer.
Always remove the mains plug from the power socket when performing checking or replacing the fuse, and never use any fuse different from the original one. Secure the fuse once checked or replaced. For servicing or maintenance, call authorized service engineer.
4.4 C le a r e rro r, wa rning a nd a la rm
When the equipment displays Er01 or Er02, check the connections of the Pt100 where necessary.
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Er01 and Er02 are indications for short-circuit and open-circuit of the temperature sensor PT100.
For inspection, remove the screws for the bottom cover as for checking and replacing of the fuse (Fig 5). Check the wire connecting terminals of the PCBA for the temperature sensor (82), and make sure no short-circuit or open-circuit occurs (loose connection, for example). If necessary, a multimeter may be used for the resistance of the Pt100. The value of the sensor is 100@0°C and +0.385/°C. At 26°C ambient, the resistance of the sensor is about 110.
In most cases, loose wiring and terminating rather than open-circuit of the Pt100 sensor could trigger an error and alarm. Once fixed, those alarms will disappear when switching on the power again. If alarm still exists with Pt100 checked or replaced, and for servicing or maintenance, call authorized service engineer.
When the equipment displays Stb, try first to pull down the temperature of the heater or the heat transfer liquid and find the cause of the over temperature. The STB resets automatically once temperature resumes to below designated limit value. Reboot the controller by powering off
and on again, press
(Fig 4-60) and , the normal operation of the temperature
control will resume. If warning still exists with STB checked or reset, and for servicing or
maintenance, call authorized service engineer.
When the equipment displays alarm ourh, cut off power and deal with the equipment after bath temperature goes down close to ambient, then turn on power again. If alarm still exists with Pt100 checked or replaced, and for servicing or maintenance, call authorized service engineer.
When the equipment displays SPuP, forced convection models only, the equipment can’t work normally, cut off power, find the cause of the over temperature. Reboot the controller again,
if the equipment displays SPuP again, press
(Fig 4-60) and ,the normal
operation of the temperature control will resume. If warning still exists, and for servicing or
maintenance, call authorized service engineer.
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C ha pte r 5 Eq uipm e nt O ve rvie w a nd Spe c ific a tio ns
5.1 Eq uipm e nt o ve rvie w
SMT assembled and microprocessor-based precise dynamic temperature control with temperature stability up to ±0.02°C;
Seamless magnetic driven pump (forced convection models only) provides quiet circulation and improved temperature distribution. Full-size open bath is especially useful for immersion purpose;
Free settings for highest, lowest temperature and auto-restart after power failure to guarantee efficient uninterrupted operation;
Absolute temperature calibration (ATC) for accurate temperature control.
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5.2 Spe c ific a tio ns
Models
Temperature range
°C (°F)
Temperature Stability
±°C (°F)
Temperature uniformity °C (°F)
Convection
Heat transfer media
Duty cycle
EMC for USA and Canada
Safety
Utility function Interior materials Exterior materials Capacity Bath size (WDH)
L (G) mm (in)
Bath opening (WD)
mm (in)
Overall size (WDH)
mm (in)
Immersion depth (H)
mm (in)
Packing size (WDH)
mm (in)
Net weight Gross weight Heater wattage Current draw Voltage and frequency
Kg (lbs) Kg (lbs)
W A
UXP8001- WB090F
UXP8001- WB130F
UXP8001- WB250F
RT+10 ~ +80 (RT+50 ~ +176)
0.02 ~ 0.05 (0.04 ~ 0.09)
0.05 ~ 0.1 (0.09 ~ 0.18)
Magnetic pump forced circulating
Class 1/NFL, for non-flammable liquids only
Continuous
Class A, for operation only on networks without connected domestic areas
Protection and warning against short/open-circuit temperature sensor High-temperature cutout and low-temperature alarm, protection against
stalled pump & dry heating ACT (Absolute Temperature Calibration) Auto start-up or standby after power failure
SUS deep drawn Gastro norm pan, heater of SUS316L
SPCC mild steel with powder coating
6.5 ~ 9 (1.72 ~ 2.38)
280×160×200 (Gastro N Pan 1/3 – 8)
280×160 (11.0 ×6.3) 330×180×310 (13.0 ×7.1×12.2)
9 ~ 13 (2.38 ~ 3.43)
280×240×200 (Gastro N Pan 1/2 – 8)
280×240 (11.0×9.4) 330×275×310 (13.0×10.8×12.2)
165 (6.5) 435×355×390 (17.1×14.0×15.4)
9 (19.8)
18 ~ 25 (4.76 ~ 6.60)
280×480×200 (Gastro N Pan 1/1 – 8)
280×480 (11.0×18.9) 330×535×310 (13.2×21.2×12.2)
11 (24.3)
600
1,000
6
11
115V~/60Hz
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Models
Temperature range
°C (°F)
Temperature Stability
±°C (°F)
Temperature uniformity °C (°F)
Convection
Heat transfer media
Duty cycle
EMC for USA and Canada
Safety
Utility function Interior materials Exterior materials Capacity Bath size (WDH) Immersion depth (H) Bath opening (WD)
L (G) mm (in) mm (in) mm (in)
Overall size (WDH)
mm (in)
Packing size (WDH)
mm (in)
Net weight Gross weight Heater wattage Current draw Voltage and frequency
Kg (lbs) Kg (lbs)
W A
UXP8001- WB090S
UXP8001- WB130S
UXP8001- WB250S
RT+10 ~ +100 (RT+50 ~ +212)
0.2 ~ 0.5 (0.4 ~ 0.9)
0.5 ~ 1.0 (0.9 ~ 1.8)
Gravity
Class 1/NFL, for non-flammable liquids only
Continuous
Class A, for operation only on networks without connected domestic areas
Protection and warning against short/open-circuit temperature sensor High-temperature cutout and low-temperature alarm, protection against
stalled pump & dry heating ACT (Absolute Temperature Calibration) Auto start-up or standby after power failure
SUS deep drawn Gastro norm pan, heater of SUS316L
SPCC mild steel with powder coating
6.5 ~ 9 (1.72 ~ 2.38) 280×160×200
(Gastro N Pan 1/3 – 8)
280×160 (11.0 ×6.3) 330×180×310 (13.0 ×7.1×12.2)
9 ~ 13 (2.38 ~ 3.43)
280×240×200 (Gastro N Pan 1/2 – 8)
165 (6.5)
280×240 (11.0×9.4) 330×275×310 (13.0×10.8×12.2) 435×355×390 (17.1×14.0×15.4)
8 (17.6)
18 ~ 25 (4.76 ~ 6.60) 280×480×200
(Gastro N Pan 1/1 – 8)
280×480 (11.0×18.9) 330×535×310 (13.2×21.2×12.2)
10 (22.0)
600
1,000
6.5
11.5
115V~/60Hz
Spe c ific a tio ns a re sub je c t to c ha ng e witho ut no tic e !
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