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Wolfcraft MASTER cut 2200 Machine Table Anthracite Instruction Manual

Nilfisk FI-10NK 10 Gallon Air Operated Portable Foam Equipment Product Information The product is a 10 Gallon Air Operated Portable Foam Equipment. It comes in various models: FI-10N, FI-10NK, FI-10NV, FI-10N-ST, FI-10NK-ST, FI-10NV-ST. The foam equipment is rotomolded and designed for portable use. It features a reinforced hose with a length of 20 feet (6 meters) and a 1/2 inch (12.7 mm) inside diameter. The foam output ranges from 15 to 30 gallons per minute. The dimensions of the equipment are approximately 19 inches (483 mm) in length, 16 inches (406 mm) in width, and 41 inches (1041 mm) in height. The weight, including the discharge hose and wand, is approximately 39 lbs (18 kg) when empty and 138 lbs (63 kg) when full. The compressed air pressure requirements for the equipment are as follows: the air regulator is factory set at 50 psi (3.4 bar), and the operating range is between 40 to 80 psi (3 to 5 bar) with a flow rate of 3.5 to 8 CFM (99.1 to 227 l/min). The chemical requirements state that users should follow all instructions from the chemical manufacturer. The equipment is equipped with an air-operated double diaphragm pump, and different models are offered with varying diaphragm materials: P56 (Santoprene diaphragm), P56V (Viton diaphragm), and P56K (Kalrez diaphragm). The acceptable products for use with the equipment include alkaline cleaners, caustic cleaners, and acids. However, D-Limonene should only be used with the Kalrez pump, and chlorine should only be used with the Viton or Kalrez pump. Hydrocarbons should not be used with the equipment to protect the environment. It is important to dispose of packaging materials, old machine components, and hazardous fluids in an environmentally safe way according to local waste disposal regulations. Recycling is also encouraged. Please note that specifications and parts are subject to change without notice. Product Usage Instructions Follow all instructions from the chemical manufacturer. Fill the tank with water and the advised percentage of chemical concentrate. With the ball valve (HV60) in the closed position, plug an air line into the air fitting (AP25). Slowly open the ball valve (HV60) completely. Adjust the needle valve (NV14Y) to the desired wetness or foam output as needed. After Use Instructions Flush the unit with fresh water for 5 minutes. Disconnect the air line from the air fitting (AP25) and relieve any remaining pressure in the system by opening the discharge ball valve (HV60). Close the ball valve (HV60) after all pressure has been relieved from the system. READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT WARNING Read this manual completely and understand the machine before operating or servicing it. Always wear protective clothing, gloves, and eyewear while operating or servicing unit. Avoid contact of cleaning agent with skin and eyes. If contact occurs, see SDS sheet for further first aid measures. Read chemical’s Safety Data Sheet (SDS) before using this unit. Never point the discharge wand at anyone. Incoming air pressure cannot exceed 100 psi (7 bar). After each use, relieve all remaining pressure in the system by unplugging the air line from the unit and opening the discharge ball valve to prevent accidental discharge. After relieving the pressure from the unit, store the unit with the ball valve in the closed position. Be sure to flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline. Do not exceed a fluid temperature of 100˚F (37˚C). Only use clean and dry air. Air must be filtered and free of moisture or pump life will be diminished. If needed, install an air dryer before unit. Do not use air lubricator before the unit. PROTECT THE ENVIRONMENT Please dispose of packaging materials, old machine components, and hazardous fluids in an environmentally safe way according to local waste disposal regulations. Always remember to recycle. *Specifications and parts are subject to change without notice. Specifications Hose .......... 20 feet reinforced hose, 1/2 inch inside diameter (6 meters reinforced hose, 12.7 mm inside diameter) Foam Output.................................. 15 to 30 gallons/minute (57 to 144 liters/minute) Foam Distances ............................. 15 to 20 feet (4.6 to 6 meters) Liquid Temperature ....................... 40˚F to 100˚F (4.4˚C to 37˚C) Noise Level..................................... Average 79 dB(A) Discharge Wand Vibration Level ….. Maximum 2.5 m/s² Dimensions: Length ....................................... 19 in (483 mm) approximately Width ........................................ 16 in (406 mm) approximately Height ....................................... 41 in (1041 mm) approximately Weight, including discharge hose and wand: (Empty) ................................ 39 lbs (18 kg) approximately (Full) ...................................... 138 lbs (63 kg) approximately Requirements: Compressed Air Pressure Requirements: Air regulator (R25) factory set at 50 psi (3.4 bar). Operating range is 40 to 80 psi (3 to 5 bar) with 3.5 to 8 CFM (99.1to 227 l/min) Chemical requirements: follow all instructions from chemical manufacturer. Air Operated Double Diaphragm Pump Models Offered: P56: Polypropylene body with Santoprene diaphragm P56V: Polypropylene body with Viton diaphragm P56K: Polypropylene body with Kalrez diaphragm Acceptable Products: Alkaline cleaners, Caustic cleaners, and Acids D-Limonene may only be used with Kalrez pump Chlorine may only be used with Viton or Kalrez pump DO NOT USE: All hydrocarbons Operation Instructions Follow all instructions from chemical manufacturer. Fill the tank with water and the advised percentage of chemical concentrate. With ball valve (HV60) in the closed position, plug an air line into the air fitting (AP25). Slowly open the ball valve (HV60) completely. Adjust the needle valve (NV14Y) to desired wetness or dryness of foam following the steps below: Close needle valve completely in clockwise direction. Open needle valve in counter-clockwise direction 3 complete turns. Continue to open valve in ¼ turn increments allowing 30 seconds between adjustments until proper consistency of foam is achieved. After Use Instructions Flush the unit with fresh water for 5 minutes. Disconnect the air line from the air fitting (AP25) and relieve any remaining pressure in the system by opening the discharge ball valve (HV60). Close the ball valve (HV60) after all pressure has been relieved from the system. Maintenance Instructions To keep your portable tank foamer operating properly, periodically perform the following maintenance procedures: Check the air pump (P56/P56K/P56V) for wear and leaks. Inspect hoses for leaks or excessive wear. Make sure all hose clamps are in good condition and properly secured. Replace filter (AFR25) in regulator (R25) as needed. Check the suction tube and screen for debris and clean as needed. Drain compressor tank on a regular basis to ensure proper operation of pump. Troubleshooting Instruction Check to ensure the discharge hose is uncoiled properly, and that there are no kinks that could obstruct fluid flow. Check air regulator bowl (ABR25) for debris such as water, oil, or rust particles. Clean by unthreading the air regulator bowl from the air regulator (R25). If needle valve (NV14Y) valve is open too far, the pump (P56/P56K/P56V) will cycle improperly due to lack of air pressure. If this occurs, reset needle valve as described in Operation Instruction #4. Make sure proper foaming chemical and concentration is being used. If air passes through the pump (P56/P56K/P56V) without cycling, the pump needs to be replaced. If foam solution backs up into air regulator bowl (ABR25), the check valve (CV38) needs to be replaced. If foam comes out wet, no matter where the needle valve (NV14Y) is positioned, the check valve (CV38) may need to be replaced. Check for proper air pressure on air gauge (AG100). Air regulator (R25) is factory set at 50 psi (3.4 bar). Operating range is 40 to 80 psi (3 to 5 bar) with 5 to 10 CFM (141.64 to 283.30 l/min) If the unit foams at a reduced pressure: Check the air compressor supplying the unit. If the pressure is less than 40 psi, turn the foam unit off until the compressor can catch up. If the air supply is 50 psi (4.14 bar) or above, check the AG100, which should read near 50 psi (4.14 bar). If the AG100 is more or less than 50 psi (4.14 bar), adjust the pressure by turning the knob on the top of the air regulator (R25). If both of the above are okay, the stainless steel mixing mesh (SS-MESH) could be plugged. Remove and clean it by following the instructions below: Be sure the foam unit is not plugged into an air supply and be sure to relieve all stored pressure in the unit by having the ball valve (HV60) in the open position. Remove the stainless adaptor (HBSS1234) from the tee fitting (SST12HB38). Remove the screen and the mixing mesh from inside the tee fitting (SST12HB38). Clean any particles from the mixing mesh and the screen. Replace the mixing mesh and then the screen into the back of the tee and screw the stainless adaptor back into the tee. It is recommended to use a pipe thread sealant when reinstalling the stainless adaptor back into the tee fitting (SST12HB38). If the mixing mesh has a lot of foreign particles in it, make sure the strainer (STR38-IL) is still in place. Check for plugged strainer (STR38-IL). Replace strainer if necessary. Strainer must be used. TANK ASSEMBLY ITEM NUMBER: TANK-10N-A HOSE AND WAND ASSEMBLY ITEM NUMBER: SSWA12-HA20 PLATE ASSEMBLY ITEM NUMBER (Santoprene pump): PA-PF12 ITEM NUMBER (Kalrez pump): PA-PF12K ITEM NUMBER (Viton pump): PA-PF12V Plate - Inside View Plate - Back View OPTIONAL COMPONENTS READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT ITEM NUMBER DESCRIPTION AG100 1.5 INCH DRY MODEL 20 DUAL SCALE GAUGE AKSS12 SS ANTI-KINK SPRING FOR 1.2 INCH HOSE WITH PIN AKSS12-P SS ANTI-KINK SPRING FOR 1.2 INCH HOSE AKSS-HPC ANTI-KINK STAINLESS STEEL HITCH PIN CLIP AP25 PLUG 1/4 NPTM AIR FITTING - BRASS AS1-VS 1/4-20 X 1/2 PHIL TRUSS MACH SCREW 19-8 W/516 ORANGE VIBRASEAL PATCH B8X58 8-15 X 5/8 inch PHIL FLAT TY-A 316 S.S. BPS-58SO Back Panel Screw - 5/8 inch with Stand Off BPS-SSR 1/4 INCH PUSHNUT BOLT RETAINER STAINLESS STEEL COT 1/8 X 1 COTTER PIN 18-8 S/S CV38 PVC CHECK VALVE 3/8 BARBS - SS SPRING DFP7 7 INCH HINDGED CAP INCLUDES LID FLANGE AND HINGE PIN DFP7-C 7 INCH DRAIN CAP POLYPRO BLACK DFP7-F 7 INCH TANK LID FLANGE POLYPRO DFP7-PIN HINGE PIN FOR DFP7-C & DFP7-C DFP7-C-BL 7 INCH FILL CAP POLYPRO BLUE PANTONE DFP7-C-GN 7 INCH FILL CAP POLYPRO GREEN PANTONE DFP7-C-RD 7 INCH FILL CAP POLYPRO RED PANTONE DFP7-C-YL 7 INCH FILL CAP POLYPRO YELLOW PANTONE DP-A DRAIN PLUG ASSEMBLY FOR NATURAL PORTABLE UNITS DP FRONT DRAIN PLUG FOR PORTABLE UNIT POLYPRO DP-G FKM SQUARE CUT DRAIN PLUG GASKET DP-INSERT 304 STAINLESS DRAIN PLUG INSERT EC12 OETIKER CLAMP 21.0-706R EC14-2 OETIKER CLAMP 13.8 F12SS STAINLESS .875 ID FERRULE FOR 1/2 INCH HOSE F38SS STAINLESS 3/8 INCH FERRULE FACI14 FEMALE COUPLER - 1/4in NPTF FWAX15 FLAT AXLE WASHER FWP12 7/8 ID X 1.5 OD X 0.05 THK SSFW FWP14 C-816 1/2in SS WASHER H12B-H 1/2 INCH BLUE HOSE - Available per ft. H14B-H 1/4 INCH BLUE HOSE- Available per ft. H38B-H 3/8 INCH BLUE HOSE - Available per ft. HBBF1438 BRASS 1/4in FPT X 3/8in HOSE BARB HBSS1212 STAINLESS HOSE BARB 1/2 X 1/2 HBSS1438 STAINLESS HOSE BARB 1/4 MPT X 3/8 BARB HBSSEL1438 STAINLESS HOSE BARB ELBOW 1/4 INCH NPT X 3/8 HOSE BARB HBSSEL1814 304 STAINLESS ELBOW 1/8 INCH NPT X 1/4 INCH HOSE BARB HHPB3414 HEX HEAD POLY REDUCER BUSHING 3/4 X 1/4 HHSB1214 HEX HEAD S.S. REDUCER BUSHING 1/2 X 1/4 HV60 1/2in STAINLESS BALL VALVE - w/ WELDED NUT NV14Y FLOW CONTROL VALVE - INCLUDES BLACK KNOB NV14Y-HNDL KNOB FOR 2839-1/4 NEEDLE VALVE P56 5700 PUMP WITH SANTOPRENE SEALS - INCLUDES HOSE BARBS P56K 5700 PUMP WITH KALREZ SEALS - INCLUDES HOSE BARBS P56V 5700 PUMP WITH VITON SEALS - INCLUDES HOSE BARBS 20756103B Polypro G57 Air Port x HB Straight, w/ Viton o-ring HB14P 1/4in BRASS HB AIR FITTING /G57/P56 HB5638 HOSE BARB FOR P56 PUMP HB5638K HOSE BARB FOR P56K PUMP HB5638V HOSE BARB FOR P56V PUMP P56-BRKT PUMP BRACKET- STAINLESS STEEL P56-BRKT-SCREW HI LO SCREW FOR RETAINING P56-BRKT PLPF PORTABLE FOAMER BACK PLATE W/ HINGE AND HOLES PLPF-PIN 302 STAINLESS PORTABLE PLATE HINGE PIN PVCV34FM PVC VALVE 3/4in FPT X 3/4in MPT PW10 3/4in BLACK POLY PRO X 10in - FPTBE - SCH.80 R25 AIR REGULATOR INCLUDES AIR FILTER AND BOWL AFR25 AIR FILTER for R25 ABR25 METAL AIR BOWL for R25 S142058-VS 1/4-20 X 5/8 PHIL TRUSS MACHINE SCREW 18-8 W/#516 VIBRASEAL ORANGE PATCH SN1212 1/2in HEX STAINLESS STEEL NIPPLE SSA14 SS304 MALE/FEMALE ADAPTOR 1/4 NPT X 1/4 NPT SSAXLE14 14 ½” long with the 5/8” diameter bar & 2 through holes with countersinks beveled ends SSC12 WORM GEAR CLAMP, S/S (.31-.91) SSC38 WORM GEAR CLAMP, S/S (.25-.63) SS-MESH STAINLESS STEEL MESH WITH SSST FOR REPLACEMENT SSP12 STAINLESS STEEL AXLE PLATE - 2.5 inch X 1 inch - 2 HOLE SSST SCREEN DISC .687 DIA. 10 X 10 MESH @ .020 DIA. 300 SERIES S.S. SST12HB38 STAINLESS TEE COMBO 1/2in FPT X 3/8 in BARB WITH SSST AND S.S. MESH ST80100 VEEJET NOZZLE, BRASS 80100 STR38-IL IN LINE STRAINER 3/8 BARB 20 MESH 304 STAINLESS EDPM GSKT TANK-10N 10 GALLON NATURAL TANK TW916 1/2 INT TOOTH L/W 410SS W15 NONMARKING WHEEL FOR PORTABLE UNITS W8 1/4in S.S. WAND 7IN SS TOE Model No.: FI-10N, FI-10NK, FI-10NV, FI-10N-ST, FI-10NK-ST, FI-10NV-ST

The user manual for the wolfcraft MASTER cut 2200 Machine Table Anthracite. Includes translations, contents, and assembly instructions. Get the most out of your machine with this comprehensive guide.

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Wolfcraft MASTER cut 2200 Machine Table Anthracite Instruction Manual