SmartGen logoHAT600N SERIES
(HAT600N/HAT600NI/HAT600NB/HAT600NBI)
ATS CONTROLLER
USER MANUAL

SmartGen HAT600N Series ATS Controller

HAT600N Series ATS Controller

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Table 1 Software Version

Date Version Note
2017-04-06 1.0 Original release.
2019-09-05 1.1 Added communication function description in parameter settings.
2020-05-12 1.3 Fixed current terminal number of breaker application diagram and optimized the diagram.
2020-12-16 1.4 Modified the event log record number.
 2021-08-05  

1.5

1.   Added the torque requirement for fixing clips below the installation dimension drawing;
2.  Changed the font to “Roboto”
2022-05-31 1.6 Updated the figures of back panel and case dimensions, updated the logo of SmartGen.

 OVERVIEW

HAT600N series ATS controller is an intelligent dual-supply module with programmable function, automatic measurement, LCD display, and digital communication. It combines digitalization, intelligence and network together. Measurement and control process are automated, which greatly reduces hand operation mistakes. It is an ideal option for ATS. HAT600N series ATS controller is made of microprocessor as its core, which can accurately detect 2-way-3-phase voltage and also make accurate judgment for abnormal voltage (over voltage, under voltage, loss of phase, over frequency, under frequency) and output passive control signal. This controller has full consideration in various applications of ATS (automatic transfer system), which can be directly used for Intelligent ATS, Contactor ATS, Circuit Break ATS etc. It have compact structure, advanced circuits, simple wiring and high reliability, can be widely used in electric power, telecommunications, petroleum, coal, metallurgy, railways, municipal administration, intelligent building, electrical devices, automatic control and testing system etc.

PERFORMANCE AND CHARACTERISTICS

  1. System type can be set to: Mains (1#) & Mains (2#), Mains (1#) & Generator (2#), Generator (1#) & Mains (2#), Generator (1#) & Generator (2#).
  2. Backlit 128×64 LCD, optional Chinese and English display, push-button operation.
  3. Collect and display 2-way 3 phase Voltage and Frequency:
    1#
    Line-Line voltage (Uab, Ubc, Uca)
    Phase voltage (Ua, Ub, Uc)
    Frequency (F1)
    2#
    Line-Line voltage (Uab, Ubc, Uca)
    Phase voltage (Ua, Ub, Uc)
    Frequency (F2)
  4.  Collect and display load active power, apparent power, power factor and 3 phase current.
  5. Over current alarm function.
  6. Over/under voltage, loss of phase, reverse phase sequence, over/under frequency protection.
  7. Automatic/Manual mode transfer; In manual mode, switch can be forced to close or open;
  8. All parameters can be set on site. Two level passwords ensure authorized staff operation only.
  9. During genset testing ATS controller can be set to either in On-load or Off-load mode.
  10. ATS Controller has function of automatic Re-closing.
  11. Closing output signal can be set as on intervals or as continuous output.
  12. Applicable for ATS of one neutral position, two neutral position and change over.
  13. Applicable for 2 isolated neutral line for Generator and Mains.
  14.  Real-time clock (RTC).
  15. Event log can record 50 items circularly.
  16. Timely schedule can be set on monthly or weekly basis and trial can be set as with on- load or off -load.
  17. Can control two generators to work in a cycle, even the genset running time and crank rest timen be set.
  18. Widely range of DC power supply (8V to 35V). Max.80V DC input can be endured in an instant, or be supplied via HWS560 module (input AC 85V~560V, output DC 12V).
  19. Wide space between connecting terminals of AC input. Max.625V input voltage.
  20. With standard isolated RS485 communication interface. With “remote controlling, remote measuring, remote communication” function by the ModBus communication protocol.
  21. Can check the current status of controller (including switch digital input, over Voltage, and under Voltage etc.).
  22. Suitable for various AC systems (3 phase 4-wires, 3-phase 3-wires, single-phase 2-wire, and 2-phase 3-wire).
  23. Modular design, flame-resisting ABS plastic shell, plug-in terminals and embedded installation. Compact structure with easy installation.

Table 2 HAT600N Series Controller Models and Main Functions

Type DC Power Supply AC Power Supply AC Current and Power
HAT600N × ×
HAT600NI ×
HAT600NB √ (LN220V) ×
HAT600NBI √ (LN220V)

 SPECIFICATION

Items Contents
 Operating Voltage DC 8.0V~35.0V, continuous power supply. HTS220/HWS560 power supply (without battery supply).
AC160V~280V (HAT600NB/HAT600NBI) during AC power L1N1/L2N2 supply.
Power Consumption <3W (Standby mode: ≤2W)
 

 

AC Voltage Input

AC system HAT600N/HAT600NI HAT600NB/HAT600NBI
3P4W (L-L) (80~625)V (80~480)V
3P3W (L-L) (80~625)V Not used
1P2W (L-N) (50~360)V (50~280)V
2P3W (A-B) (80~625)V (80~480)V
Rated Frequency 50/60Hz
Close / Open Trip Relay Output 16A    AC250V    Free Voltage relay output
Programmable Relay Output 16A/7A    AC250V    Free Voltage relay output
Digital Input Connecting to GND
Communication RS485 isolated interface, ModBus Protocol
Dimensions 209mmx153mmx55mm
Panel Cutout 186mm x 141mm
Operating Temp. Range Temperature: (-25~+70)°C;        Humidity: (20~93)%RH
Storage Condition Temperature: (-25~+70)°C
Protection Rank IP55: when waterproof gasket is installed between enclosure and control screen.
Insulation Strength Apply AC2.2kV voltage between high voltage terminal and low voltage terminal and the leakage current is not more than 3mA within 1min.
Weight 0.8kg(HAT600N,HAT600NI)/1.0kg(HAT600NB/HAT600NBI)

OPERATING

4.1 OPERATION PANEL

SmartGen HAT600N Series ATS Controller - OPERATION PANEL

4.2 KEY FUNCTION DESCRIPTION
Table 4 Key Function Description

Icon Keys Description
SmartGen HAT600N Series ATS Controller - icon 1# Close In Manual mode, switch on 1# power to load.
SmartGen HAT600N Series ATS Controller - icon 1. Open In Manual mode, switch off 1# or 2# power to off-load.
SmartGen HAT600N Series ATS Controller - icon 2. 2# Close In Manual mode, switch on 2# power to load.
SmartGen HAT600N Series ATS Controller - icon 3 Manual Press and controller enters into Manual mode.
SmartGen HAT600N Series ATS Controller - icon 4 Automatic Press and controller enters into AUTO mode.
SmartGen HAT600N Series ATS Controller - icon 5 Test Pressing this key can directly enter commissioning interface.
SmartGen HAT600N Series ATS Controller - icon 7 Menu / Confirm Press the key to enter menu interface; pressing and holding it to return to the main menu interface. When an alarm occurs, pressing and holding the key can remove alarm.
SmartGen HAT600N Series ATS Controller - icon 8 Scroll Screen

/Increase

Scroll the screen.     In parameter editing, pressing this key can increase values.

LCD DISPLAY

5.1 MAIN SCREEN

 

SmartGen HAT600N Series ATS Controller - SCREEN

 This screen shows: line-line voltage (L1-L2, L2-L3, and L3-L1), frequency and controller’s present working mode.
 

SmartGen HAT600N Series ATS Controller - SCREE 2

This screen shows: 1# and 2# 3 phase Voltage (L-N), 3 phase current with load and controller status.
SmartGen HAT600N Series ATS Controller - SCREE 3  This screen shows: total active power, total apparent power, power factor and real-time clock and controller working status.
SmartGen HAT600N Series ATS Controller - SCREE 4  First line: 1# operating state of power supply. Second line: 2# operating state of power supply. Third line: other operating states.
Fourth line: alarm type and information.

Table 5 Display of #1 Status (upper to lower)

No. Item Type Description
1 1# Gens Alarm Alarm When 1# genset occur failure, this will display.
2 1# Fail to Close Alarm When 1# breaker occur closing failure, this will display.
3 1# Fail to Open Alarm When 1# breaker occur opening failure, this will display.
4 1# Over Voltage Indication When 1# power supply voltage is higher than the  setting value, this will display.
5 1# Miss Phase Indication Loss of any phase of A, B and C.
6 1# Over Freq Indication When 1# power supply frequency is higher than the setting value, this will display.
7 1# Under Freq Indication When 1# power supply frequency is lower than the setting value, this will display.
8 1# Under Volt Indication When 1# power supply voltage is lower than the setting value, this will display.
9 1# reverse phase Warning Phase sequence is not A-B-C.
10 1# Volt Normal Indication 1# source voltage is within the setting range.

Table 6 Display Priority of #2 Status (upper to lower)

No. Item Type Description
1 2# Gens Alarm Alarm When 2# genset occur failure, this will display.
2 2# Fail to Close Alarm When 2# breaker occur closing failure, this will display.
3 2# Fail to Open Alarm When 2# breaker occur opening failure, this will

display.

4 2# Over Volt Indication When 2# power supply voltage is higher than the

setting value, this will display.

5 2# Miss Phase Indication Loss of any phase of A, B and C.
6 2# Over Freq Indication When 2# power supply frequency is higher than the

setting value, this will display.

7 2# Under Freq Indication When 2# power supply frequency is lower than the

setting value, this will display.

8 2# Under Volt Indication When 2# power supply voltage is lower than the setting value, this will display.
9 2# reverse phase Warning Phase sequence is not A-B-C.
10 2# Volt Normal Indication 2# source voltage is within the setting range.

Table 7 Display Status of Other Items(upper to lower)

No. Item Type Description
1 Trip alarm Alarm Trip alarm input is active.
2 Breaking compulsorily Warning Breaking compulsorily input is active.
3 Overload Warning Load current is over the setting limit and exceed the setting delay.
4 Gens Start Output Indication Display that engine has been started.
5 Remote start input Indication This input is active when start the genset circularly.

Remark:
Alarm: when alarm occurs, indicators will flash and this alarm signal won’t be cut until it is reset by long pressingSmartGen HAT600N Series ATS Controller - icon 9
Warning: when warning occurs, alarm indicator will flash while extinguish when warning alarm is inactive.
5.2 MAIN MENU INTERFACE
In the main screen, press SmartGen HAT600N Series ATS Controller - icon 9 key, and enter the main menu interface.

SmartGen HAT600N Series ATS Controller - Parameters setSmartGen HAT600N Series ATS Controller - Time start Press SmartGen HAT600N Series ATS Controller - icon 10 key to choose parameters (the current line was highlighted with black) and then
pressSmartGen HAT600N Series ATS Controller - icon 9  key to confirm, and enter the corresponding display screen.

COMMISSIONING

In the main screen, press SmartGen HAT600N Series ATS Controller - icon 11 to enter into the operation interface and the screen will show as below:SmartGen HAT600N Series ATS Controller - Exit

 

Press SmartGen HAT600N Series ATS Controller - icon 10 key to select corresponding function, and press SmartGen HAT600N Series ATS Controller - icon 9 key to confirm.
TEST OFF-LOAD: It will send out a start signal immediately. After generator is normal, if mains is normal, the ATS will not act. The ATS will transfer the load to generator only when mains is abnormal. After mains return to normal, the ATS will transfer the load to mains. Here the start generator signal output will keep.
TEST ON-LOAD: It will send out a start generator signal immediately. After generator voltage is normal, the ATS will transfer the load to gens immediately regardless the main is normal or not.
STOP TO TEST: The start generator signal will turn off after pressing this key immediately.
CYCLE START: When this mode is active, generator start-signal will cyclic output according to mains status. The cyclic time can be set by users. If generator fault occurs, start-signal won’t be sent out any more by controller. If in manual mode, controller will keep the current status and cancel cycle start function.
Conditions and procedures for cycle start mode:

  1.  In automatic mode.
  2. Output setting: 1# engine start output (N/O Output) and 2 # engine start output (N/O Output).
  3. Input setting: 1# generator fault input, 2# generator fault input and remote start input.
  4. Option of <Cycle run times> and <Cycle shutdown times> should be programmed and run.
  5. Set the system type as 1# Gens & 2# Gens.
  6. Set the proper <generator start delay> time.

Remark: In manual mode, after choosing commissioning stage, generator will output start-signal immediately, but theATS will not transfer to load automatically except for operation manually by pressing key on the front panel.

PARAMETERS CONFIGURATION

7.1 PARAMETER SET DESCRIPTION

In the main interface, pressSmartGen HAT600N Series ATS Controller - icon 9 key, choose 1.Parameters setting and then pressSmartGen HAT600N Series ATS Controller - icon 9 key, to enter the password interface.
Input password value 0-9 by SmartGen HAT600N Series ATS Controller - icon 10 key, and shift Right bySmartGen HAT600N Series ATS Controller - icon 9 key. Press theSmartGen HAT600N Series ATS Controller - icon 9 again to confirm the password when four number is OK. If password is correct, it will enter into the parameter main interface.
If it is wrong, it will directly exit and return to main interface. Factory Default Password is 1234.
Press SmartGen HAT600N Series ATS Controller - icon 10 to shift to next position and set the parameters. Under current parameter set screen, press and SmartGen HAT600N Series ATS Controller - icon 9 enter current parameter set mode. Current value of the first line screen display was highlighted with black.
Press SmartGen HAT600N Series ATS Controller - icon 10key to change the value and pressSmartGen HAT600N Series ATS Controller - icon 9 key to shift position. PressSmartGen HAT600N Series ATS Controller - icon 9 key again to confirm the settings. If the value number is within the setting range, the value will be saved into the internal memory of the controller; If it is beyond the range, then the parameter settings will not be saved.
Long time pressing SmartGen HAT600N Series ATS Controller - icon 9 will go back to the main display screen.

7.2 PARAMETER CONFIGURATION TABLE
Table 8 Parameter Configuration Item Table

No. Item Range Default Description
01 1# Normal Delay (0-9999)s 10 It is the delay of 1# power from voltage abnormal to voltage normal.
02 1#  Abnormal Delay (0-9999)s 5 It is the delay of 1# power from voltage normal to voltage abnormal.
03 2# Normal Delay (0-9999)s 10 It is the delay of 2# power from voltage abnormal to voltage normal.
04 2#   Abnormal Delay (0-9999)s 5 It is the delay of 2# power from voltage normal to voltage abnormal.
05 Close Breaker (0-20)s 5 Closing relay output pulse. If set as zero, it is continuous output.
06 Open Breaker (1-20)s 5 Opening relay output pulse.
07 Transfer Interval (0-9999)s 1 It is the delay from 1# power open to 2# power close or from 2# power open to 1# power close.
08 Exceed Transfer (0-20.0)s 0.0 When module receives a closing signal, closing relay output.
 

 

09

 Again Close Time   (0-20.0)s  1.0 When the breaker fail to close for the first time, the module will open breaker, and then attempt to close for the second time, if still failed to close the second time, the module will send out closing breaker failure signal.
 

 

10

 Again Open Time  

 (0-20.0)s

 1.0 When the breaker fail to open for the first time, the module will close breaker, and then attempt to open for the second time, if still failed to close the second time, the module will send out opening breaker failure signal.
 

 

11

 Start Delay  (0-9999)s  1 When voltage is abnormal, start delay begins and starting signal is initiated.
In cycle start, starting signal is initiated, delay begins. After delay ends, if voltage abnormal, send fault alarm and start another genset. Start delay should be higher than total starting time, minimum 30 seconds.
12 Stop Delay (0-9999)s 5 It is the delay from #1 power is normal to send out stop generator signal.
No. Item Range Default Description
13 Cycle Run Time (1-1440)min 720 Gens cycle start run time.
14 Cycle Stop Time (1-1440)min 720 Gens cycle stop time.
15 Rated Volt (100-600)V 230 AC system rated voltage.
 

16

 

Over Voltage

 

(100-150)%

 

120

The settings are used to configure the power over voltage point in the event of the voltage rising
above the setting value. This value can be adjusted to suit user requirements.
17 Over Voltage

Return

(100-150)% 115 Normal return value of over voltage.
 

18

 

Under voltage

 

(50-100)%

 

80

The settings are used to configure the power under voltage point in the event of the voltage falling below the setting value.
19 Under Voltage Return (50-100)% 85 Normal return value of under voltage.
20 Over Frequency (0.0-75.0)Hz 55.0 When the frequency is over the point, over frequency is active.
21 Over Frequency

Return

(0.0-75.0)Hz 52.0 Normal return value of over frequency.
22 Under Frequency (0.0-75.0)Hz 45.0 When the   frequency   is   under   the   point,   low  frequency is active.
23 Under Frequency

Return

(0.0-75.0)Hz 48.0 Normal return value of over frequency.
24 CT Ratio (5-65000)/5 500 Current Transformer ratio.
25 Rated Load

Current

(5-6000)A 500 Load rated current.
26 Over Current

Value

(50-150)% 120 Load over current value.
27 Over Current

Delay

(0-9999)s 1296 Over current alarm delay
28 Module Address (1-254) 1 RS485 communication address
29 Password 1234 It applies to modify parameters.
 

30

 

System Type

 

(1-4)

 

1

1.1# Mains 2# Gens
2.1# Gens 2# Mains
3.1# Mains 2# Mains
4.1# Gens 2# Gens
 

31

 

Off Position

 

(1-3)

 

1

1)  two OFF position;
2)  one OFF position;
3)  no OFF position
 

32

 

AC System

 

(1-4)

 

1

1.  3-phase 4 wires
2.  3-phase 3 wires
3.  Single phase 2 wire
4.  2-phase 3 wires
 

33

 

Priority Select

 

(1-3)

 

1

1.  1# Priority;
2.  2# Priority;
3.  No Priority
34 Aux. Output 1 (1-28) 25 1 Not used
2 Critical failure
3  Fail of Transfer
4  Warning output
5   Alarm output(delay)
6   1# Normal volt
7   1# Abnormal volt
8  2# Normal volt
9 2# Abnormal volt
10 Overcurrent output
35 Aux. Output 2 (1-28) 28
36 Aux. Output 3 (1-28) 13
37 Aux. Output 4 (1-28) 16
 

 

38

 

 

Aux. Output 5

 

 

(1-28)

 

 

18

No. Item Range Default Description
11      Auto state output
12      Manual state output
13      Gens Start(N/O)
14      Gens Start(N/C)
15      1# Shut output
16      1# Break Off output
17      2# Shut output
18      2# Break Off output
19      Common Alarm output
20      Time Test Gen Start
21      Shut state
22      2# Shut state
23      1# Gens Start(N/O)
24      2# Gens Start(N/O)
25      ATS Power L1
26      ATS Power L2
27      ATS Power L3
28      ATS Power N
39 Aux. Input 1 (1-14) 02 01.  Not used
02.  Breaking compulsorily
03.Test off-load
04.  Test on-load
05.   Test Lamp
06.   1# Gens Alarm
07.   2# Gens Alarm
08.   Remote start
09.   Trip alarm
10.  Reserved
11.  Reserved
12.  Reserved
13.  Reserved
14.  Reserved
40 Aux. Input 2 (1-14) 01
41 Aux. Input 3 (1-14) 01
 42   Aux. Input 4  

 (1-14)

 01
 43  Communication Set  (1-4) 1 1. Enable COM Adj/Ctrl
2.   Disable COM Control
3.   Disable COM Adjustment
4.   Disable COM Adj/Ctrl

7.3 INPUT/OUTPUT FUNCTION DESCRIPTION

Table 9 Input Port Function Description

Item Description
01 Not used Invalid.
02 Breaking compulsorily When active, this will  force the breaker to  transfer the ATS to OFF position. “None OFF position” ATS is unavailable
03 Test Off-load When active, controller  will send a genset start signal immediately.
When mains is normal, gens will not close the breaker.
04 Test On-Load When active, controller will send genset start signals immediately. When
gens is normal, gens will close the breaker.
05 Test lamp When active, all Led lights on the front panel of the controller will be
bright and the background of the LCD will be black in color.
06 1# Gens Alarm In Cycle start, if the input is active, 1# Gens will not start
07 2# Gens Alarm In Cycle start, if the input is active, 2# Gens will not start
08 Remote start This input is necessary for cycle start generator.
09 Trip alarm
10 Reserved
11 Reserved
12 Reserved
13 Reserved
14 Reserved

Table 10 Output Port Function Descriptions

Item Description
01. Not used Invalid.
02. Critical failure Switch transfer failure also belongs to the critical failure alarm.
03.Fail of transfer 1# closed failure, 1# open failure, 2# closed failure, and 2# open failure also belongs to the fail to transfer.
04. Warning output 1# reverse phase sequence; 2# reverse phase sequence, and load over current and compulsory belongs to general warning output.
05. Alarm output (delay) When there is Serious fault then it will alarm for 60sec.
06. 1# Normal volt It will output when 1# voltage is normal.
07. 1# Abnormal volt It will output when 1# voltage is abnormal.
08. 2# Normal volt It will output when 2# voltages is normal.
09. 2# Abnormal volt It will output when 2# voltages is abnormal.
10. Over current output It will output when loaded current exceeds the limit.
11. Auto state output In will show output in automatic mode.
12. Manual state output In will show output in manual mode.
13. Gens start (NO) When generator starts output (Relay closed).
14. Gens start (NC) When generator starts output (Relay released).
15. 1# close output 1# Switch ON signal output.
16. 1# open output 1# Switch OFF signal output, for one breaking position breaks off output.
17. 2# close output 2# Switch ON signal output.
18. 2# open output 2# Switch OFF signal output.
19. Common alarm output It is include serious fault alarm and common alarm.
20. Timing Start Gen Schedulers start generator function.
21. 1# Shut state 1# Switch auxiliary shutdown output.
22. 2# Shut state 2# Switch auxiliary shutdown output.
23. 1#Gens start (NO) 1# Gens start output.
24. 2#Gens start (NO) 2# Gens start output.
25. ATS power L1  ATS power supply.
26. ATS power L2
27. ATS power L3
28. ATS power N

EVENT LOG

In the main screen, press SmartGen HAT600N Series ATS Controller - icon 9key and select 2 Event log, and then press SmartGen HAT600N Series ATS Controller - icon 9 key, the screen will show the event log interface as below:
Press SmartGen HAT600N Series ATS Controller - icon 10 key to select the corresponding record, and press SmartGen HAT600N Series ATS Controller - icon 9key to enter into detailed information interface. In the detailed information interface, pressSmartGen HAT600N Series ATS Controller - icon 10  key and it can display the record information circularly, including the temporal voltage of #1 and #2, detailed voltage, current, frequency and date and time.
Press and it will exit the current interface, while pressing SmartGen HAT600N Series ATS Controller - icon 9 for a long time will return to main screen.

SmartGen HAT600N Series ATS Controller - Close

Event log includes:record type, 1# power supply status, 2# power supply status, 1# 3-phase voltage, 2# 3-phase voltage, 3-phase current, 1# frequency, 2# frequency and time-to-event etc.
Table 11 Event Log Type

NO. Type Description
1 1# Close 1# close signal output
2 2# Close 2# close signal output
3 1# Fail to Close 1# power supply can not connect to load.
4 2# Fail to Close 2# power supply can not connect to load.
5 1# Fail to Open 1# power supply can not disconnect to load.
6 2# Fail to Open 2# power supply can not disconnect to load.
7 Trip alarm The input is active.
8 Breaking compulsorily Breaking compulsorily input is active.

TIMING START

In the main screen, pressSmartGen HAT600N Series ATS Controller - icon 9 key and select 3 Time start, and then pressSmartGen HAT600N Series ATS Controller - icon 9 key, the screen will show the time start interface as below:

SmartGen HAT600N Series ATS Controller - Exit
Time start cycle: includes inhibit start; single time, weekly or monthly.
Load set: Starting generator with load or without load.
Start time: Generator start date and time.
Continue time: Generator continuously run time can be set on the duration of maximum time for 99 hours 59 minutes.

 DATE AND TIME SETTING

In the main screen, press SmartGen HAT600N Series ATS Controller - icon 9key and select 4 Date & Time set, and then press SmartGen HAT600N Series ATS Controller - icon 9 key, the screen will show the Date & Time Set interface as below:SmartGen HAT600N Series ATS Controller - Date& Time Set  PressSmartGen HAT600N Series ATS Controller - icon 10 key and input corresponding bit values 0-9, press SmartGen HAT600N Series ATS Controller - icon 9key and make bit shift to right. At the last bit pressSmartGen HAT600N Series ATS Controller - icon 9key, so date and time can be updated. Date and time format set: year-month-date (week) and hour: minute.

LANGUAGE SETTING

In the main screen, press SmartGen HAT600N Series ATS Controller - icon 9 key and select 5 Language, press SmartGen HAT600N Series ATS Controller - icon 9 again to enter into language setting interface and the screen will show the language interface as follow:SmartGen HAT600N Series ATS Controller - Simplified Chinese

PressSmartGen HAT600N Series ATS Controller - icon 10  to select the language and press SmartGen HAT600N Series ATS Controller - icon 9  to confirm the setting. Language option:Simplified Chinese/ English

CONTROLLER INFORMATION

In the main screen, press SmartGen HAT600N Series ATS Controller - icon 9 key and select 6 Controller information, and then pressSmartGen HAT600N Series ATS Controller - icon 9  key, the screen will show the controller information interface as follow:SmartGen HAT600N Series ATS Controller - Information
Display contents include off positions setting and switching priority choice and controller version, date.
Long press SmartGen HAT600N Series ATS Controller - icon 9 key and it will exit and return to main screen.

ATS OPERATION

13.1 MANUAL OPERATION

PressSmartGen HAT600N Series ATS Controller - icon 3 key and manual operation indicator goes light, and the manual mode is active.

  1. Press SmartGen HAT600N Series ATS Controller - icon, 1# close relay outputs immediately, if 1# closing input is active, its indicator lights, and the 1# source connect to load.
  2. Press SmartGen HAT600N Series ATS Controller - icon 2., 2# close relay outputs immediately, if 2# closing input is active, its indicator lights, and the 2# source connect to load.
  3. PressSmartGen HAT600N Series ATS Controller - icon 1., 1# or 2# open relay outputs immediately, if 1# or 2# closing input is inactive, the indicators is black, the 1# or 2# power disconnect with load.

Remark: For the ATS of no OFF position, pressingSmartGen HAT600N Series ATS Controller - icon 1. key is invalid.
13.2 AUTOMATIC OPERATION
Press SmartGen HAT600N Series ATS Controller - icon 4and the automatic LED will light. Controller enters AUTO mode and can automatically switch load to 1# or 2#.

13.3 ATS POWER SUPPLY
The power of ATS is smartly controlled by controller. As long as one power is normal, it can ensure ATS voltage power supply normally and can be transferred properly.
Users should select power supply voltage (phase voltage or line voltage) based on ATS type. If phasevoltage is chosen, connect the phase voltages (e.g. A phase) of #1 and #2 separately to N/C Pin 5 and N/O Pin 7 of auxiliary output 1; and connect N phases of #1 and #2 separately to N/C Pin8 and N/O Pin10 of auxiliary output 2. And then connect the common output of auxiliary output1&2 to ATS power supply. Power on the controller, and enter the parameters set page. Set aux. output 1 to “ATS power L1” and set output 2 to “ATS power N”. If the ATS power is supplied by Line Voltage, setting way is the same as above, and it only needs to change phase N to phase voltage. Aux. output 2 also needs to be changed based on the settings. Wiring diagrams are shown as below:

SmartGen HAT600N Series ATS Controller - voltage

Note: Normally Close (NC) input voltage must come from 1# voltage.

COMMUNICATION CONFIGURATION AND CONNECTION

HAT600N series controller has RS485 serial port, which can connect the local area network openly. It uses Modbus protocol via PC or system software. It can also be applicable to dual power switching management for factories, telecom, industrial and civil buildings, achieving “remote control, remote measuring, remote communication” functions.
More information about communication protocol, please refer to HAT600 Communication Protocol.
Communication parameters:

Module address 1 (range: 1-254, User can set.)
Baud rate 9600 bps
Data bit 8bit
Parity bit None
Stop bit 1 bit or 2bits(set via PC)

DESCRIPTION OF CONNECTING TERMINALS

SmartGen HAT600N Series ATS Controller - TERMINALS

Table 12 Functional Description of Input/Output Ports

 

Pin Items Description Notes
1 1# close output Volt-free relay contact output 250V16A(relay capacity)
2
3 2# close output Volt-free relay contact output 250V16A(relay capacity)
4
5  

Aux. output 1

NC Default: ATS power of L1 output. Volt-free relay contact output: 250V16A
6 Common
7 NO
8  Aux. output 2 NC Default: ATS power of N output. Volt-free relay contact output: 250V16A
9 Common
10 NO
11 A1  1# AC 3-phase 4 wire voltage input  For single phase, only connect A1, N1
12 B1
13 C1
14 N1
15 A2 2# AC 3-phase 4 wire voltage input  For single phase, only connect A2, N2
16 B2
17 C2
18 N2
19 B- Connect battery negative DC negative input
20 B+ To start engine, connect the terminal to battery positive DC positive  input  (8-35)V controller power supply
21 1# close input Detection of   1#   switch   closing state, voltage free contact input connect GND
22 2# close input Detection of   2#   switch   closing

state, voltage free contact input

connect GND
23 Aux. input 1  connect GND
24 Aux. input 2
25 Aux. input 3
26 Aux. input 4
27 Aux. output 3 Voltage free relay contact output 250V7A
28
29 Aux. output 4 Voltage free relay contact output 250V7A
30
31 Aux. output 5 Voltage free relay contact output 250V7A
32
33 RS485 A+ RS485 communication port
34 RS485 B-
35 RS485 GND
36 IA Input Sensing from Secondary phase A current  Only suitable for HAT600NI/HAT600NBI
37 IA Output
38 IB Input Sensing from Secondary phase B current
39 IB Output
40 IC Input Sensing from Secondary phase C current join
41 IC Output
LCD

Contrast

LCD Display Adjust the LCD contrast
LINK Programming port Factory update

TYPICAL WIRING DIAGRAM

SmartGen HAT600N Series ATS Controller - DIAGRAMSmartGen HAT600N Series ATS Controller - DIAGRAM 1SmartGen HAT600N Series ATS Controller - DIAGRAM 2SmartGen HAT600N Series ATS Controller - DIAGRAM 3

INSTALLATION

SmartGen HAT600N Series ATS Controller - DIAGRAM 4

SmartGen HAT600N Series ATS Controller - icon 18 Note: The torque of 0.27N·m (2.75kgf·cm) is recommended.

FAULT FINDING

Table 13 Fault Finding

Fault Symptom Possible Remedy
Controller no operation Check battery voltage Check DC fuse.
  RS485 communication failure Check whether RS485 negative and positive are right connected. Check whether RS485 converter is abnormal.
Check whether module address in the parameter settings is correct.
If the above methods are not available, try to short connect GND of controller with RS485 converter GND (or PC GND).
It is recommended that a 120Ω resistor is added between A and B of RS485.
Programmable    output error Check programmable output connections, and pay attention to N/O and N/C. Check output settings in parameters settings.
Programmable      input abnormal Check whether the programmable input is connected to GND reliably when it’s active, and hung it up when it is inactive.
(Note: The input will be possibly destroyed when connected with voltage)
 ATS is not work while Generator running Check ATS.
Check the connection wirings between the controller and the ATS.
Check whether breaking positions of  ATS are in accordance with the set breakings.

SmartGen logoHAT600N Series ATS Controller User Manual

Documents / Resources

SmartGen HAT600N Series ATS Controller [pdf] User Manual
HAT600N Series ATS Controller, HAT600N Series, ATS Controller, Controller

References

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