MEAN WELL RSP-3000 Series Power Supply with Single Output Installation Guide

Contents hide
1 Dimension
2 Features
3 Applications
4 GTIN CODE
5 Description
6 Model Encoding / Order Information
7 SPECIFICATION
8 Block Diagram
9 Static Characteristics
10 Derating Curve
11 Efficiency vs Load (48V Model)
12 Function Manual
13 Mechanical Specification
14 Mounting Instruction
15 Installation Manual
16 Documents / Resources
16.1 References
17 Related Posts

Dimension

L W H
278 177.8 63.5(2U) mm
10.9 7 2.5(2U) Inch

Features

  • AC input 180~264VAC
  • Built-in active PFC function
  • High efficiency up to 91.5%
  • Forced air cooling by built-in DC fan
  • Output voltage programmable
  • Active current sharing up to 9000W (2+1)
  • Built-in remote ON-OFF control / remote sense /auxiliary power / power OK signal
  • Protections: Short circuit / Overload / Over voltage / Over temperature
  • Optional conformal coating
  • 5years warranty

Applications

  • Factory control or automation apparatus
  • Testand measurement instrument
  • Laser related machine
  • Burn-in facility
  • Digital broadcasting
  • RF application

GTIN CODE

MW Search: htips:/wiw.meanwell.comserviceGTIN.aspx

Description

RSP-3000 is a 3KW single output enclosed type AC/DC power supply. This series operates for 180~264VAC input voltage and offers the models with the DC output mostly demanded from the industry. Each model is cooled by the built-in fan with fan speed control, working for the temperature up to 70°C. Moreover, RSP-3000 provides vast design flexibility by equipping various built-in functions such as the output programming, active current sharing, remote ON-OFF control, auxiliary power, etc.

Model Encoding / Order Information

SPECIFICATION

MODEL RSP-3000-12 RSP-3000-24 RSP-3000-48
OUTPUT DC VOLTAGE 12V 24V 48V
RATED CURRENT 200A 125A 62.5A
CURRENT RANGE 0 ~ 200A 0 ~ 125A 0 ~ 62.5A
RATED POWER 2400W 3000W 3000W
RIPPLE & NOISE (max.) Note.2 150mVp-p 150mVp-p 200mVp-p
VOLTAGE ADJ. RANGE 10.8 ~ 13.2V 22 ~ 28V 43 ~ 56V
VOLTAGE TOLERANCE Note.3 ±1.0% ±1.0% ±1.0%
LINE REGULATION ±0.5% ±0.5% ±0.5%
LOAD REGULATION ±0.5% ±0.5% ±0.5%
SETUP, RISE TIME 1000ms, 80ms at full load
HOLD UP TIME (Typ.) 10ms at full load
INPUT VOLTAGE RANGE 180 ~ 264VAC      254 ~ 370VDC
FREQUENCY RANGE 47 ~ 63Hz
POWER FACTOR (Typ.) 0.95/230VAC at full load
EFFICIENCY (Typ.) 87.5% 90% 91.5%
AC CURRENT (Typ.) 20A/180VAC       16A/230VAC
INRUSH CURRENT (Typ.) 60A/230VAC
LEAKAGE CURRENT <2.0mA / 240VAC
PROTECTION OVERLOAD 100 ~ 112% rated output power
User adjustable continuous constant current limiting or constant current limiting with delay shutdown after 5 seconds, re-power on to recover
OVER VOLTAGE 13.8 ~ 16.8V 28.8 ~ 33.6V 57.6 ~ 67.2V
Protection type : Shut down o/p voltage, re-power on to recover
OVER TEMPERATURE Shut down o/p voltage, recovers automatically after temperature goes down
FUNCTION OUTPUT VOLTAGE PROGRAMMABLE(PV) 2.4 ~ 13.2V 4.8 ~ 28V 9.6 ~ 56V
Please refer to the Function Manual.
CURRENT SHARING Up to 9000W or (2+1) units. Please refer to the Function Manual.
AUXILIARY POWER(AUX) 12V@0.1A(Only for Remote ON/OFF control)
REMOTE ON-OFF CONTROL Please refer to the Function Manual
REMOTE SENSE Compensate voltage drop on the load wiring up to 0.25V. Please refer to the Function Manual.
ALARM SIGNAL OUTPUT Power OK signal. Please refer to the Function Manual
ENVIRONMENT WORKING TEMP. -20 ~ +70℃ (Refer to “Derating Curve”)
WORKING HUMIDITY 20 ~ 90% RH non-condensing
STORAGE TEMP., HUMIDITY -40 ~ +85℃, 10 ~ 95% RH non-condensing
TEMP. COEFFICIENT ±0.05%/℃ (0 ~ 50℃)
VIBRATION 10 ~ 500Hz, 2G 10min./1cycle, 60min. each along X, Y, Z axes
SAFETY & EMC(Note 4) SAFETY STANDARDS UL62368-1, CSA C22.2 No. 62368-1, TUV BS EN/EN62368-1, BSMI CNS14336-1, AS/NZS62368.1, IS13252(Part1)/IEC60950-1,EAC TP TC 004 approved
WITHSTAND VOLTAGE I/P-O/P:3KVAC  I/P-FG:2KVAC  O/P-FG:0.5KVAC
ISOLATION RESISTANCE I/P-O/P, I/P-FG, O/P-FG:100M Ohms / 500VDC / 25℃/ 70% RH
EMC EMISSION Parameter Standard Test Level / Note
Conducted BS EN/EN55032 (CISPR32) Class B
Radiated BS EN/EN55032 (CISPR32) Class A
Harmonic Current BS EN/EN61000-3-2 —–
Voltage Flicker BS EN/EN61000-3-3 —–
EMC IMMUNITY BS EN/EN55035, BS EN/EN61000-6-2, BSMI CNS13438
Parameter Standard Test Level / Note
ESD BS EN/EN61000-4-2 Level 3, 8KV air ; Level 2, 4KV contact
Radiated BS EN/EN61000-4-3 Level 3
EFT / Burst BS EN/EN61000-4-4 Level 3
Surge BS EN/EN61000-4-5 Level 3, 2KV/Line-Earth ; Level 2, 1KV/Line-Line
Conducted BS EN/EN61000-4-6 Level 3
Magnetic Field BS EN/EN61000-4-8 Level 4
Voltage Dips and Interruptions BS EN/EN61000-4-11 >95% dip 0.5 periods, 30% dip 25 periods,>95% interruptions 250 periods
OTHERS MTBF 677.3K hrs min.    Telcordia SR-332 (Bell core) ; 75.2K hrs min.  MIL-HDBK-217F (25℃)
DIMENSION 278*177.8*63.5mm (L*W*H)
PACKING 4Kg; 4pcs/16Kg/2.04CUFT
NOTE
  1. All parameters NOT specially mentioned are measured at 230VAC input, rated load and 25℃ of ambient temperature.
  2. Ripple & noise are measured at 20MHz of bandwidth by using a 12″ twisted pair-wire terminated with a 0.1uf & 47uf parallel capacitor.
  3. Tolerance : includes set up tolerance, line regulation and load regulation.
  4. The power supply is considered a component which will be installed into a final equipment. All the EMC tests are been executed by mounting the unit on a 720mm*360mm metal plate with 1mm of thickness. The final equipment must be re-confirmed that it still meets EMC directives. For guidance on how to perform these EMC tests, please refer to “EMI testing of component power supplies.”(as available on https://www.meanwell.com//Upload/PDF/EMI_statement_en.pdf)
  5. The ambient temperature derating of 3.5℃/1000m with finless models and of 5℃/1000m with fan models for operating altitude higher than 2000m(6500ft).

Block Diagram

Static Characteristics

INPUT MODEL 12V 24V 48V
 180~264VAC 2400W200A 3000W125A 3000W62.5A

Derating Curve

Efficiency vs Load (48V Model)


The curve above is measured at 230VAC.

Function Manual

  1. Remote Sense
    • The Remote Sense compensates voltage drop on the load wiring up to 0.25V.
    • Caution: The power supply, by factory default(also the assumption for other sections), is shipped with,  S &-V on CN2, as well as +S & +V, shorted by connector. When activating the Remote Sense, the +S signal should be connected to the positive terminal of the load whereas -S sign alto the negative terminal of the load.
  2. Output Voltage Programming (or, PV / remote voltage programming / remote adjust/ margin programming/ dynamic voltage trim)
    • In addition to the adjust mention the built-in potentiometer, the output voltage can be trimmed to 20~110%(Typ.) of the nominal voltage by applying EXTERNAL VOLTAGE.
    • Connecting an external DC source between on CN2, and . PV & -S +S & +V, -S & -V also need to be connected
    • Please do not adopt PWM signal as the EXTERNAL VOLTAGE
      MODEL 12V 24V 48V
      PV Range 2.4 ~ 13.2V 4.8 ~ 28V 9.6 ~ 56V
    • The rated current should change with the Output Voltage Programming accordingly
    • Caution:
      1. By factory default, the Output Voltage Programming is not activated, and are shorted by connector. Whenever PV(PIN3) PS(PIN4) and of CN2 this function is not needed to activate, as assumed in other sections’ diagrams, please keep shorted ; otherwise, PV(PIN3) PS(PIN4) and of CN2 the power supply will have no output.
      2. and of CN1 or CN2 must be disconnected if “Output Voltage Programming” function is used; otherwise, the internal PV(PIN3) PS(PIN4) electrical components may be damaged, and the power supply unit may thus be out of order.
  3. Remote ON-OFF
    • Remote ON-OFF is activated by the configuration with respect to CN1,CN2 and CN3 as shown in the following diagram.
    • By factory default, and ) on CN2 are PV(PIN3) PS(PIN4 shorted by connector; likewise, and OLP(PIN9) OL-SD(PIN10)on CN3 are shorted when shipped.
      Example 3.2(A): Using external voltage source

      Example 3.2(B): Using internal 12V auxiliary output 

      Example 3.2(C): Using internal 12V auxiliary output

    • Connection Method
      Example 3.2(A) Example 3.2(B) Example 3.2(C)
      SW Logic Power supply output ON SW Open SW Open SW Close
      Power supply output OFF SW Close SW Close SW Open
  4. Alarm Signal Output
    • Alarm signal is sent out through ” POK” & “P OK GND2 ” and pins on CN3. Please acknowledge an external voltage source is required for this fun P OK P OK GND P OK2 & P OK GND2 action.
    • By factory default, and OLP(PIN9) OL-SD(PIN10) on CN3 are shorted by connector when shipped.
      Function Description Output of alarm(P OK, Relay Contact) Output of alarm(P OK2, TTL Signal)
      P OK The signal is “Low” when the power supply is above 80% of the rated output voltage, or, say, Power OK Low(0.5V max at 500mA) Low(0.5V max at 10mA)
      The signal turns to be “High” when the power supply is under 80% of the rated output voltage, or, say ,Power Fail High or open(External applied voltage, 500mA max.) High or open(External applied voltage, 10mA max.)

      Table 3.1 Explanation of alarm
      Fig. 4.2 Internal circuit of P OK (Relay, total is 10W)

      Fig. 4.3 Internal circuit of P OK2 (Open collector method)

  5. Select Overload Protection Type
    1. Insert the shorting connector on CN3 that is shown in Fig 5.2, the Overload Protection Type will be “constant current limiting with delay shutdown after 5 seconds, re-power on to recover”. This is the factory default.
    2. Remove the shorting connector on CN3 that is shown in Fig 5.1, the Overload Protection Type will be “continuous constant current limiting”.

      Fig. 5.1 Insert the CN3
      Overload Protection Type : constant current limiting with delay shutdown after 5 seconds

      Fig. 5.2 Remove the CN3
      Overload Protection Type : constant current limiting
  6. Current Sharing with Remote Sense
    RSP-3000 has the built-in active current sharing function and can be connected in parallel, up to 3 units, to provide higher output power as exhibited below:
    • The power supplies should be paralleled using short and large diameter wiring and then connected to the load.
    • Difference of output voltages among parallel units should be less than 0.2V.
    • The total output current must not exceed the value determined by the following equation:
    • Maximum output current at parallel operation (Rated current per unit) X (Number of unit) x0.9
    • When the total output current is less than 3% of the total rated current, or say (3% of Rated current per unit) (Number of unit) the current shared among units may not be fully balanced.
    • When remote sensing is used in parallel operation, the sensing wire must be connected only to the master unit
    • Sense lines should be twisted in pairs to minimize noise pick-up.
    • +S,-S CS and on CN1 or CN2are connected mutually in parallel.
    • Under parallel operation, the “output voltage programming” function is not available
  7. Three Phase Connect
    Users can exploit three units of RSP-3000(unit 1 ,unit 2,unit 3) to work with 3 power system. Please refer to following diagrams ψ for configuration.
    • FIG. A: 3 3W 220VAC SYSTEM ψ
    • FIG. B: 3 4W 220/380VAC SYSTEM ψ

    • FIG. C: 3 W 190/110VAC SYSTEM ψ4

Mechanical Specification

(Unit: mm , tolerance 0.5mm)
Case No.982B

Mounting Instruction

Hole No. Recommended Screw Size MAX. Penetration Depth L Recommended mounting torque
1 M4 5mm 7~10Kgf-cm
  • Control Pin No. Assignment : HRS DF11-8DP-2DS or equivalent (CN1,CN2)
    Mating Housing HRS DF11-8DS or equivalent
    Terminal HRS DF11-**SC or equivalent
  • CN1 and CN2 are connected internally.
    Pin No. Function Description
    1 RCG Remote ON-OFF Ground
    2 RC Remote ON-OFF
    3 PV Connection for output voltage programming
    4 PS Reference Voltage Terminal
    5,7 -S Negative sensing for remote sense
    6 CS(Current Share) Current Share
    8 +S Positive sensing for remote sense
  • Control Pin No. Assignment : HRS DF11-10DP-2DS or equivalent (CN3)
    Mating Housing HRS DF11-10DS or equivalent
    Terminal HRS DF11-**SC or equivalent
    Pin No. Function Description
    1 P OK GND Power OK Ground
    2 P OK Power OK Signal (Relay Contact)
    3 P OK GND2 Power OK Ground
    4 P OK2 Power OK Signal (TTL Signal)
    5 RCG Remote ON-OFF Ground
    6 RC Remote ON-OFF
    7 AUXG Auxiliary Ground
    8 AUX Auxiliary Output
    9 OLP Overload(OLP) type select
    10 OL-SD
  • AC Input Terminal Pin No. Assignment
    Pin No. Assignment Diagram Maximum mounting torque
    1 AC/L 18Kgf-cm
    2 AC/N
    3 FG

Installation Manual

Please refer to : http://www.meanwell.com/manual.html

User’s Manual

Symbols


  • Industrial
  • Automate
  • Telecom
  • Network
  • EV

Downloaded from Arrow.com.

Documents / Resources

MEAN WELL RSP-3000 Series Power Supply with Single Output [pdf] Installation Guide
RSP-3000-12, RSP-3000-24, RSP-3000-48, RSP-3000 Series Power Supply with Single Output, RSP-3000 Series, Power Supply with Single Output, Supply with Single Output, Single Output, Output

References

Related Posts

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