KEMLAN INSERT RF Super Nova Insert Fan Instruction Manual

INSERT RF Super Nova Insert Fan

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Specifications

• Model: SUPER NOVA INSERT RF
• Firebox Warranty: 10 years
• Other Parts Warranty: 1 year limited warranty
• Dimensions:
  • A: 507mm
  • B: 480mm
  • C: 251mm
  • D*: 450mm
  • E*: 434mm
  • F: 470mm
  • G: 330mm
  • H: 377mm
  • I: 660mm

Product Usage Instructions

Baffle Plate Installation

1. Install air tube with opening against the back wall and exit
   holes pointing downwards.
2. Insert ceramic baffle plate (230mmx240mm) inside the firebox,
   tilt on an angle, push over the air tube, and position against the
   side and rear walls.
3. Repeat the process for the other side.

Installation Instructions

Super Nova Masonry/Timber Cavity Installation

Flue system to be installed according to AS/NZS 2918.2001.

Detail A:

• All 8-10 assembled flues must have crimps pointing
  upwards.
• Triple skin flue system (10, 8, and 6).
• Register plate with vented upstands minimum 600mm below
  ceiling.
• Ensure proper clearance between flue and framing.

Detail B:

• All 6 assembled flues must have crimps pointing downwards.
• 25mm minimum air gap between flue and framing.
• Stainless steel flue pipe connected with pop rivets supplied by
  installer.
• Rear timber stud wall must have a 25mm air gap.

FAQs

Q: What should I do if the fan is not operational?

A: Check the fan connections and ensure it is properly installed
according to the provided instructions. If issues persist, contact
customer support for assistance.

Q: Can the firebox be installed in a non-masonry cavity?

A: No, the firebox is specifically designed for installation in
a masonry (brickwork or Hebel block) cavity to ensure safety and
proper functioning.

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Specialists in fireplace design and manufacture
SUPER NOVA INSERT RF
INSTALLATION & OPERATING INSTRUCTIONS
IMPORTANT: INSTALLER, PLEASE LEAVE THESE INSTRUCTIONS WITH THE UNIT ON COMPLETION.
10 YEAR FIREBOX WARRANTY
The firebox is covered by a 10 year warranty. Other parts are covered by a one year limited warranty.
Head Office ­ 13 French Avenue, Brendale, Queensland 4500 Telephone ­ PH: (07) 3490 5500 Facsimile ­ FAX: (07) 3490 5520 Website: – www.jetmaster.com.au Business hours: – Monday to Thursday 7:30am-4:00pm. Friday 7:30am-2:00pm Email: – sales@jetmaster.com.au

DIMENSIONS
SUPER NOVA INSERT RF ­ STANDARD FASCIA/CAST IRON FASCIA
507 480 G

E*
I B F

Fascia omitted D* H

251

450

A

C

A

B

C

D*

E*

F

G

H

I

STD C / IRON STD C / IRON

MEASUREMENT 800

1000

650

434

470

330

377

660

661

320

820

· Denotes measurement from standard and cast iron fascia, measurement is also dependent on fascia position placement.

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TECHNICAL SPECIFICATIONS
PERFORMANCE:
Average peak heat output ­ 11.6 kW Average Fuel consumption – 1.9 kg/hr. Average efficiency ­ 66% Weight ­ 128 kg.
*Average dry fuel (hardwood) consumption rate in kilogram/hour when heater is used normally and safely.
FIREBOX IS DESIGNED TO BE INSTALLED IN A MASONRY (BRICKWORK OR HEBEL BLOCK) CAVITY
CAUTION ­ The gap between the top of the unit and the brick work should be no more than
25mm. This will prevent the fascia being exposed to radiant heat from the flue. Any gap larger than 25mm, should be shielded with non-combustible material (Masonry, Metal and/or insulating material.)
Fans must be installed & operational at all times when a timber mantle is installed.
Minimum Hearth Requirements ­ Thickness to be a minimum of 9mm non combustible material and must extend 300mm in front of firebox door and 300mm to each side of the firebox door.

NOTICE TO ALL INSTALLERS:
DURING THE INSTALLATION OF THE FAN, MAKE SURE TO PULL THE FAN CORD OUT UNTIL THE CABLE TIE STOPS ON THE INSIDE OF THE CONDUIT. DO NOT AT ANY CIRCUMSTANCE PUSH THE CORD BACK THROUGH INTO THE BOX.

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BAFFLE PLATE INSTALLATION

1. MAKE SURE TO INSTALL AIR TUBE AS REQUIRED. THE OPENING ON THE TUBE END NEEDS TO BE AGAINST THE BACK WALL. ALL ROUND EXIT HOLES MUST BE POINTING TO THE BOTTOM OF THE FIRE BOX OR THE SIDE WALLS.

2. CERAMIC BAFFLE PLATES SIZE 230mmX240mm. INSTALL THE BAFFLE PLATE 230mm FRONT TO BACK, 240mm SIDE TO SIDE. GET BAFFLE PLATE INSIDE THE FIREBOX AND TILT ON AN ANGLE. PUSH BAFFLE PLATE OVER THE AIR TUBE

3. THEN MOVE SIDEWAYS UNTIL SUPPORTED BY THE SUPPORT PLATE AND TOUCHING THE SIDE WALL. MAKE SURE THE BAFFLE PLATE ALSO TOUCHES THE REAR WALL.

4. REPEAT THE PROCESS FOR THE OTHER SIDE.

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INSTALLATION INSTRUCTION
SUPER NOVA MASONRY/TIMBER CAVITY INSTALLATION

plain crimped

Flue system to be installed to suit AS/NZS 2918.2001

All 8″-10″ assembled flues must have the crimps pointing upwards
DETAIL A

Triple skin flue system (10″, 8″ and 6″)

crimped

Ceiling

plain

9 mm Fibre cement sheet

All 6″ assembled flues must have

A

the crimps pointing downwards

6″ Flue

DETAIL B

Register plate with vented upstands Minimum 600mm below ceiling.

Insul wool (supplied by installer) can be placed on top of register plate

1 row of Hebel or brick to be used above

B

register plate before timber frame work is used

25mm min. clearance between 10″ flue and framing
Stainless steel flue pipe. All flue pipes must be connected with pop rivets supplied by installer
Rear timber stud wall (combustible wall)
25mm air gap

1000*

*1000mm of masonry material
25mm min. air gap

Outlet air vents from chase
Hebel Block ­ min. thickness ­ 75mm
Rear of unit to Hebel Block ­ 30mm min.

1659

9 650

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Inlet air vents into chase

INSTALLATION INSTRUCTION
SUPER NOVA MASONRY/TIMBER CAVITY INSTALLATION

Flue system to be installed to suit AS/NZS 2918.2001
600mm min. Below ceiling
6″ Flue 25mm air gap

25mm min. clearance between 10″ flue and ceiling/framing
Triple skin flue system (10″, 8″ and 6″)
9mm Fibre cement sheet
Register plate with vented 8″ and 10″ upstands 600mm min. below ceiling
1 row of bricks over register plate
Outlet air vent 240 x 90
NOTE: 1. Minimum 50mm air gap between
unit and masonry for air circulation 2. Top and bottom vents are required
for convection of cavity air 3. 300mm clearance min. between unit
and combustible frame work

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75 300

Inlet air vent 240 x 90

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75 300

MANTLE DIMENSIONS
250mm
260mm 350mm

765 minimum

300mm

Fore hearth is 9mm Thick and consisted of Bellis board

Mantle 350mm above hot air outlet deflector
Mantle upright to be no closer than 150mm from the fuel loading door opening and extend into the room by no more than 100mm.
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Hearth is 9mm thick and consisted of Bellis board or similar product and must extend a minimum of 300mm forward of the fireplace and either side of the fuel loading door opening.

INSTALLATION INSTRUCTION
SUPER NOVA FULL MASONRY CHIMNEY INSTALLATION

Improved heating efficiency is achieved by admitting cool air into the brick cavity where it is heated by the outer skin of the firebox and active flues, then released back into the room via hot air outlet vents.
NOTE: – Top of brick chimney can be left open, where no trees can cause a build up of leaves etc. on top the weather plate. Weep holes must be left at weather tray level as no smoke outlet holes will be needed in
sides of chimney.

S/steel weather tray With upstand

S/steel Cowl
Run a bead of silicone down the vertical seam of the outer casing to the weather tray.

Top vent 240 x 90 Directly below register plate
6″ Flue

S/steel weather tray with upstand and 20mm
down turn
Register plate with vented upstands Minimum 600mm below ceiling.

9 300
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Bottom vent 240 x 90

661 50mm min. Between and brick
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50mm min. Between and brick

INSTALLATION INSTRUCTION
SUPER NOVA FULL MASONRY CHIMNEY INSTALLATION
ALTERNATIVE BRICK CHIMNEY TERMINATION:

2- off 350mm x 172mm chimney opening minimum size
NOTE: If chimney is more than 950mm wide then the two outlets only are quite practical on the long side of chimney ­ width of outlet to be widened in accordance with the length of the chimney.

2- off 230mm x 172mm chimney opening minimum size

Fibre cement `collar’ around flue

Brick capping ( 20mm overhang )
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Fibre cement sheets of sufficient thickness to support brick capping and splayed render and to provide a collar to restrain top of flue
6″ stainless steel active flue
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INSTALLATION INSTRUCTIONS
MINIMUM HEIGHT OF FLUE SYSTEM EXIT INSTALLATION TO COMPLY WITH AS/NZS 2918

ANY NEARBY STRUCTURE
6000

3000
OR LESS

MORE THAN 3000

600 MIN

3000

INCREASE AS NECESSARY UNTIL NOTHING WITHIN 6000 OF THE FLUE TOP

1000 MIN IF CLEAR WITHIN 3000 OF TOP OF FLUE

3000 OR LESS

MORE THAN 3000

600 MIN

3000

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INCREASE FROM 1000 MIN UNTIL CLEAR WITHIN 3000 OF TOP OF FLUE
DIMENSIONS IN MILLIMETRES
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WARRANTY
1. Kemlan wood heaters carry a warranty on the 6mm firebox for a period of ten (10) years. 2. This warranty also covers other components of the heater for a period of one (1) year. These components include the
baffle plate, handle assembly, secondary air tubes and fan. 3. Kemlan’s warranty covers the wood heaters against defects in materials and manufacture.
4. THIS WARRANTY DOES NOT COVER ­
4.1 Failure to comply with manufacturer’s operation instructions. 4.2 Normal wear and tear or damage caused by incorrect installation. 4.3 Any form of rust and/or corrosion to the painted finish of the heater. 4.4 Damage to the glass in the door, if the damage is caused by impact or misuse. 4.5 The cost of collection and delivery of the wood heater and/or parts. 4.6 Damage caused by water ingress. 4.7 Cost of removal of defective heater or re-installation of replacement heater. 4.8 Failure to use fireplace components supplied by Kemlan Industries Pty Ltd. 4.9 Cost of inspection for damaged heater.
5. CLAIMS ­
5.1 (I) Kemlan will provide a full replacement of the heater in the first five years after installation. (ii) Replacement in the subsequent five years (i.e. sixth to tenth year after installation will be on the following basis. Owner will pay fifty percent of the current retail price, if the claim is made in the sixth year ­ tenth year after purchase.
5.2 Replacement of heater subject to all conditions in section four of warranty. 5.3 Should any defects occur, contact the Kemlan distributor from whom you purchased the heater. 5.4 Under this warranty the defective parts will be repaired or replaced, free of charge. 6. The fireplace installation must comply with the relevant local statutes, ordinances, regulations and by-laws.
7. THIS WARRANTY IS VOID IF:
7.1 The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plated or tubes, rust coloured cast iron, bubbling, cracking and discolouration of steel or enamel finishes.
PLEASE COMPLETE AND RETAIN THIS SECTION FOR YOUR RECORDS
Purchased from: …………………………………………………………………………………………. Address: …………………………………………………………………………………………………….. Date of Purchase: …………………………………………………………………………………………

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Documents / Resources

KEMLAN INSERT RF Super Nova Insert Fan [pdf] Instruction Manual INSERT RF Super Nova Insert Fan, INSERT RF, Super Nova Insert Fan, Nova Insert Fan, Insert Fan

References

• User Manual