TRA245-B Automatic Soldering Tool for Robot
Product Information
Specifications
- Product Name: Automatic General/Heavy Duty Soldering Tool for
Robot - Model Numbers: TRA245/TRA470
- Operating Pressure: 1.5 to 7 bar / 20 to 100 psi
Product Usage Instructions
Assembly
- Assemble SFR and the appropriate GSFR Guide Tube to TRA as
described in the SFR instructions manual. - Adjust the TRA guide position in angle, height, and length,
then tighten the bolt to lock your settings. - Adjust the TRA angle to its desired position by using the
indicated bolt. - Adjust the TRA guide arm position for your application by using
the indicated bolt.
Connections
Connection to UCR:
- A – Air tube connection: Close arm to soldering position.
- B – Air tube connection: Open arm to service position.
- C – Air tube connection: Close grippers.
- D – Air tube connection: Open grippers.
Note: JBC recommends bi-stable valves for the grippers to
prevent the cartridge from falling out in case of an emergency stop
or power cut.
Centering Jig
- Install the lower centering jig into the gripper of CSR and the
upper centering jig into the soldering tool of HA Automatic
Soldering Set. - Adjust the soldering tool position until the centering jigs are
aligned. It must be possible to move it in and out smoothly. - Insert the upper centering jig completely into the lower
centering jig. Set this point as the pick-up point position.
Dimensions
TRA245 Dimensions: [Insert dimensions here]
TRA470 Dimensions: [Insert dimensions here]
FAQ
Q: What cartridges are compatible with TRA245-B and
TRA470-B?
A: TRA245-B works with R245 cartridges, and TRA470-B works with
R470 cartridges.
Q: What is the recommended operating pressure for the soldering
tool?
A: The recommended operating pressure is between 1.5 to 7 bar or
20 to 100 psi.
INSTRUCTION MANUAL
TRA245/TRA470
Automatic General/Heavy Duty Soldering Tool for Robot
This manual corresponds to the following references: – TRA245-B works with R245 cartridges – TRA470-B works with R470 cartridges
Packing List
Either ref. TRA245-B or ref. TRA470-B is included.
Automatic Soldering Tool for Robot …………………………………………………………………………………….. 1 unit
Manual ……………………………………………………………………………………………………………………………………… 1 unit Ref. 0027874 2
Assembly: GSFR Tube to SFR* and TRA*
1. Assemble SFR and the appropriate GSFR Guide Tube to TRA as described in the SFR instructions manual. 2. Adjust the TRA guide position in angle, height and length, then tighten the bolt to lock your settings. 3. Adjust the TRA angle to its desired position by using the indicated bolt. 4. Adjust the TRA guide arm position for your application by using the indicated bolt.
4
TRA
Automatic
Soldering Tool
3
for Robot*
1
SFR Solder Feeder for Robot *
*Not included, sold separately
GSFR Guide Tube*
2
The guide position can
be adjusted in angle,
height and length
3
Connections
A B
Connection
to UCR
C
D
Gripper Actuator
Fluid
Air
Applicable tubing Ø 4 mm
Operating pressure 1.5 to 7 bar 20 to 100 psi
A Air tube connection: Close arm to soldering position. B Air tube connection: Open arm to service position. C Air tube connection: Close grippers. D Air tube connection: Open grippers.
Note: JBC recommends bi-stable valves for the grippers to prevent the cartridge from falling out in case of an emergency stop or power cut.
4
Centering Jig
In order to align CSR245 and CSR470 to the soldering tool and set the cartridge pick-up points use JBC´s centering jigs.
Install, as shown, the lower centering jig into the gripper of CSR and the upper centering jig into the soldering tool of HA Automatic Soldering Set.
Adjust the soldering tool position until the centering jigs are aligned. It must be possible to move it in and out smoothly.
Upper Centering Jig
Soldering Tool
Move in / out smoothly
Lower Centering Jig
Centering Jigs
Insert the upper centering jig completely into the lower centering jig.
Set this point as the pick-up point position. From this point on, the soldering tool should do a linear movement when inserting or removing cartridges.
Upper Centering Jig
5
Dimensions
TRA245
6
Dimensions
TRA470
7
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Workplace Example
HA Automatic Soldering Set for Robot
Compatibility
Automatic Soldering
Tool
TRA245
TRA470
Cartridge Range
R245
R470
Control Unit
UCR245
UCR470
Cartridge Exchanger
CS2R245
CS2R470
SFR, GSFR and CLMR are compatible with both R245 and R470 cartridges.
10
Maintenance
– Before carrying out maintenance, always unplug the tool. – Use a damp cloth to clean the tool. Alcohol can only be used to clean the metal parts. – Periodically check that the metal parts of the tool are clean so the control unit can detect the tool’s
status. – Periodically check all cable and tube connections. – Maintain the tip surface clean and tinned before storage to avoid tip oxidation.
Rusty and dirty surfaces reduce heat transfer to the solder joint. – Replace any defective or damaged parts. Use original JBC spare parts only. – Repairs should be performed only by a JBC authorized technical service. – Under normal operating conditions, the air gripper lifespan is 10 million cycles. It is recommended
to replace it at the end of its lifespan.
Internal cleaning process
Remove the M5 screw and the washers that hold the guide support arm and the TRA main body together. Then remove the complete guide support arm.
M5 Screw and Washers
Guide Support Arm
TRA Main Body
11
Remove the M4 screws (4x) and the connector at the rear of the TRA’s main body. Then remove the pneumatic supply tubes (2x) from the fittings. Finally, remove the main body from the adjustable support.
TRA Main Body
Adjustable Support
To remove the front cover of TRA, remove the M3 screws (4x). Set the front cover aside.
Remove the M3 screws (2x) and then remove the fingers and set them aside.
TRA Front Cover
TRA Fingers
12
Remove the M3 screws (6x) and the terminals. Terminals
Terminals
To remove the arms, remove the M3 screws (4x). Arm
13
Remove springs and contacts manually and set them aside.
TRA Lower Contact ref. 0026848
TRA Intermediate Contact
ref. 0026847
TRA Upper Contact ref. 0026846
Remove both fixing screws (2x) first and then remove the isolating plate. Set the isolating plate and the arms aside.
Screws
Isolating Plate
Arm
Place all components that have been disassembled in a container with alcohol. It is possible to use ultrasound to clean the submerged parts. Do not submerge the TRA main body. If needed, wipe it using a cloth moisted with alcohol.
14
Reassembling
Once the parts are clean and completely dry, follow the reverse order of the disassembly steps. Apply threadlocker on all screws.
Once the contacts, their springs and the terminals are assembled together and the screws are tightened, check that the contacts work smoothly and that they do not get stuck.
Important: Reassemble the contacts according to their cable color in the correct position, as indicated below.
Red Cable Blue Cable Green Cable
Red Cable Blue Cable
When tightening the M3 screws to fix the terminals, make sure that the terminals are in the indicated position. They must be prevented from coming into contact with the nerve of the contact box:
Avoid Contact
Contact Box
Electrical Crimp
15
Safety
It is imperative to follow safety guidelines to prevent electric shock, injury, fire or explosion. – Do not use the soldering iron for any purpose other than soldering or rework. Incorrect use may a cause fire. – Do not leave the appliance unattended when it is on. – Be sure that the power supply is disconnected before changing any spare parts. – The temperature of accessible surfaces may remain high after the unit is turned off. Handle with care. – Allow the cartridges to cool down before changing them. – Heat can cause inflammable products to ignite even when not visible. – Avoid flux coming into contact with skin or eyes to prevent irritation. – Be careful with the fumes produced when soldering. – Keep your workplace clean and tidy. Wear appropriate protection glasses and gloves when working to avoid personal harm. – Utmost care must be taken with liquid tin waste which can cause burns.
16
Notes
17
Notes
18
Notes
19
Specifications
TRA245 Automatic General Soldering Tool for Robot Ref.: TRA245-B
– Total Net Weight: – Package Dimensions/Weight:
(L x W x H)
700 g / 1.54 lb 221 x 136 x 126 mm / 909 g 8.70 x 5.35 x 4.96 in / 2.00 lb
– Operating Pressure:
1.5 to 7 bar / 20 to 100 psi
TRA470 Automatic Heavy Duty Soldering Tool for Robot Ref.: TRA470-B
– Total Net Weight: – Package Dimensions/Weight:
(L x W x H)
716 g / 1.58 lb 220 x 213 x 160 mm / 1000 g 8.66 x 8.39 x 6.30 in / 2.20 lb
– Operating Pressure:
1.5 to 7 bar / 20 to 100 psi
Complies with CE standards. ESD safe.
Warranty JBC’s 2 year warranty covers this equipment against all manufacturing defects, including the replacement of defective parts and labor. Warranty does not cover product wear or misuse. In order for the warranty to be valid, equipment must be returned, postage paid, to the dealer where it was purchased.
This product should not be thrown in the garbage. In accordance with the European directive 2012/19/EU, electronic equipment at the end of its life must be collected and returned to an authorized recycling facility.
0027874-161024
Documents / Resources
 |
JBC TRA245-B Automatic Soldering Tool for Robot [pdf] Instruction Manual TRA245-B, TRA245-B Automatic Soldering Tool for Robot, Automatic Soldering Tool for Robot, Soldering Tool for Robot, Tool for Robot, Robot |