Scribd HDA802B 6.5A Variable Speed Compact Router

Product Usage Instructions

• Read and understand all safety and operational instructions before using the tool.
• Always wear CSA-approved eye protection, ear protection, and a face mask.
• Wear non-slip gloves, sturdy clothing with long sleeves and pants, and non-slip safety boots during operation.
• Ensure proper circuit protection and connection to a 120V AC, 15A circuit.
• Before using the compact router, ensure it is securely set up on a stable surface.
• Adjust the speed settings as needed for your specific task using the variable speed control.
• Use the router with the appropriate collet capacity for your cutting or shaping needs.
• Always keep the work area clean and free of obstructions to ensure safe operation.

PRODUCT SPECIFICATIONS

6.5A VARIABLE SPEED COMPACT ROUTER
Voltage	120V~ 60Hz
Rated Power	6.5 Amp 1-1/4″ HP
Collet capacity	1/4”
No-load speed	6 adjustable speeds from 10,000-30,000 RPM
Weight	4.18LBS

NEED ASSISTANCE?
Call us on our toll- free customer support line:
1-866-349-8665 (Monday through Friday, 9 am – 5 pm Eastern Standard Time)

• Technical questions
• Replacement parts
• Parts missing from the package

GENERAL SAFETY WARNINGS

IMPORTANT SAFETY INSTRUCTIONS

• Read and understand all safety and operational instructions.
• Failure to follow the safety rules listed below and other basic safety precautions may result in serious personal injury.
• Keep this manual, sales receipts and applicable warranty forms for future reference.

SAFETY SYMBOLS

• The purpose of safety symbols is to alert you of the potential safety RISKS.
• Recognize and understand them. Follow the instructions provided.

1.25HP COMPACT ROUTER

GENERAL POWER TOOL SAFETY WARNINGS

• Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
• Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of an electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges and moving parts.
• Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up or carrying the tool.
• Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on.
• A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed, which cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools. Check for misalignment or binding of moving parts, operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. by these instructions, taking into account the working conditions and the work to be could result in a hazardous situation.

SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure the safety of the power tool is maintained.

ROUTER AND TRIMMER SAFETY WARNINGS

1. Hold the power tool by insulated gripping surfaces, because the cutter may contact its own cord. Cutting a “live” wire may make exposed metal parts of the power tool “live” and shock the operator.
2. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by hand or against your body leaves it unstable and may lead to loss of control.
3. Let bit cool before touching, changing or adjusting it.
   Bits heat up dramatically while in use, and can burn you.
4. DO NOT OPERATE WITH THE BASE OR ANY OTHER GUARD DISABLED, DAMAGED, OR REMOVED.
   Any moving guards must move freely and close instantly.
5. Maintain labels and nameplates on the tool. These carry important safety information. If unreadable or missing, contact the Benchmark tool for a replacement.
6. Avoid unintentional starting. Prepare to begin work before turning on the tool.
7. Do not lay the tool down until it has come to a complete stop. Moving parts can grab the surface and pull the tool out of your control.
8. When using a handheld power tool, maintain a firm grip on the tool with both hands
9. Do not depress the spindle lock when starting or during operation.
10. Do not leave the tool unattended when it is plugged into an electrical outlet.
11. This product is not a toy. Keep it out of reach of children.
12. People with pacemakers should consult their physician(s) before use. Electromagnetic fields close to a heart pacemaker could cause pacemaker interference or pacemaker failure. In addition, people with pacemakers should:
    • Avoid operating alone.
    • Do not use with Power Switch locked on.
    • Properly maintain and inspect to avoid electrical shock.
    • Properly ground the power cord. Ground Fault Circuit Interrupter (GFCI) should also be implemented – it prevents sustained electrical shock.
13. The warnings, precautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur.
    It must be understood by the operator that common sense and caution are factors that cannot be built into this product, but must be supplied by the operator.

SAVE THIS USER MANUAL
WARNING
MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

MINIMUM GAUGE (AWG) EXTENSION CORD (120 V use only)
Amperage rate		Total length
More than	Not more than	25′ (7.5 m)	50′ (15 m)	100′ (30 m)	150′ (45m)
0	6	18	16	16	14
6	10	18	16	14	12
10	12	16	16	14	12
12	16	14	12	Not Applicable

SAFETY SYMBOLS

• The rating plate on your tool may show symbols. These represent important information about the product or instructions on its use.

• This symbol designates that this tool is listed with Canadian and U.S. requirements by ETL Testing Laboratories, Inc.
• UL Std. 62841-1 and 62841-2-1
• Certified to CSA STD.C22.2# 62841-1 and 62841-2-1

KNOW YOUR VARIABLE SPEED COMPACT ROUTER

ATTENTION
Always be sure that the tool is switched off and unplugged before making any additions to the tool.

1. Variable Speed Control Dial
2. On/Off Switch
3. Depth Adjustment Screw
4. Locking Lever
5. Depth Scale
6. Attachment Knob
7. Base
8. Power Cord
9. Spindle Lock
10. Fence
11. Wing Nut
12. Fence Bracket

ASSEMBLY

ATTENTION:

• Read the entire Important Safety Information section at the beginning of this manual, including all text under subheadings, before set up or use of this product.

TOOL SET UP
ATTENTION:

• To prevent serious injury from accidental operation: make sure that the power switch is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section.

CAUTION:

• Do not tighten the collet nut without inserting a bit, or the collet cone will break.
• Use only the wrenches provided with the tool.

Insert the bit all the way into the collet cone and tighten the collet nut securely by pressing the shaft lock and using the provided wrench.
To remove the bit, follow the installation procedure in reverse.

INSTALLING THE ROUTER BIT

1. Unplug the router from the electrical outlet.
2. Release the locking lever and use the depth adjustment screw to move the base down to expose the collet nut.
3. Press the spindle lock in to keep the spindle from turning.
4. Using the large wrench included, loosen the collet nut, but do not remove.
5. If there is already a bit in the collet cone, remove it.
6. Push the shank end of the new bit (sold separately) into the opening in the collet nut. There may be some resistance, so make sure that it goes in all the way.
7. While holding in the spindle lock, tighten the collet nut with the large wrench.

ADJUSTING CUTTING DEPTH
Set the depth of cut using the scale marked on the side of the Router.

1. Install the router bit as previously described.
2. Release the locking lever and use the Depth Adjustment Screw to move the Base down so the router bit is retracted within the Base.
3. Place the Base on a flat surface, and slide the Router down in the Base until the tip of the bit contacts the work surface. Tighten the Locking Lever.
4. The depth scale on the Housing now shows the starting position. This starting position will vary depending on the bit used.
5. Add the desired depth of cut to the starting position. For example, if the starting position is 1/2″ and the desired depth of cut is 1/4″, the correct adjustment on the scale is 3/4″.
6. Release the Locking Lever, and use the Depth Adjustment Screw to move the Housing up until the scale shows the correct reading; in this example 3/4″.
   Tighten the Locking Lever.
7. Make a test cut on a piece of scrap material to ensure that the adjustment is correct.

INSTALLING THE FENCE
Use the Fence to make cuts parallel to the edge of a workpiece or following a guide clamped onto the workpiece.

1. Install the fence bracket with the fence facing inward and the flanges down.
2. Using the attachment knob, attach the fence Assembly to the router, as shown in Figure A.
3. After measuring the proper distance from the Router bit to the fence, tighten the fence using the wing nut.
4. Adjust the cutting depth as described in Adjusting cutting depth.
5. Make a test cut on a piece of scrap material to ensure that the adjustment is correct.

SETTING UP A TEMPORARY GUIDE
Clap a temporary guide to the workpiece to make a straight cut that does not parallel the edge of the workpiece.

1. Clamp a suitable straight board across the workpiece parallel to the desired location of the cut.
2. Install the fence assembly with the fence facing outward and up, as shown in Figure B.
3. After measuring the proper distance from the Router bit to the temporary guide, tighten the Fence using the attachment knob and wing nut.
4. Make a test cut on a piece of scrap material to ensure that the adjustment is correct.

CIRCLE CUTTING
Use the center hole in the Fence as a pivot point when cutting circles.

1. Install the fence as shown in Figure c.
2. Set the distance from the center hole in the Fence to the far edge of the router bit equal to the radius of the circle. Lock the fence in place with the attachment knob and wing nut.
3. Align the centre hole in the fence with the center point of the circle.
4. Drive a nail through the centre hole to secure. The fence in place.

WORKPIECE AND WORK AREA SET UP

1. Designate a work area that is clean and well lit. The work area must not allow access by children or pets to prevent distraction and injury.
2. Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage. The power cord must reach the work area with enough extra length to allow free movement while working.
3. Secure loose workpieces using a vise or clamps (not included) to prevent movement while working.
4. There must not be objects, such as utility lines, nearby that will present a hazard while working.

OPERATION

ROCKER “ON/OFF” SWITCH
The compact router motor is turned “ON” and “OFF” with the rocker switch located on the top cap of the motor housing. The left side of the rocker switch (as you face it) is marked “I” for “ON” and the right side (as you face it) is marked “O” for “Off.” To turn the motor “ON”: Push the rocker switch to the left side marked “I”. ‘. To turn the motor “OFF”: Push the rocker switch to the right side marked “O”.

1. Always hold the router and cutting bit away from the workpiece when turning the switch “ON.”
2. Contact the workpiece with the router and cutting bit only after the router has fully reached the selected speed.
3. Remove the router and cutting bit from the workpiece only after turning the router motor “OFF” and after the cutting bit has come to a complete stop.

SOFT START & CONSTANT POWER FEATURES
Soft Start Feature

• The soft start feature minimizes torque twist by limiting the speed at which the motor starts. This increases the motor’s life.

Constant Power feature

• This tool features constant response circuitry to maintain speed under load.

VARIABLE SPEED CONTROL DIAL

• The variable speed control feature allows the user to set the motor speed to the cutting bit size and the workpiece-material hardness for an improved finish and extended bit life.
• The tool speed can be changed by turning the speed adjusting dial to a given number setting from 1 to 6. Higher speed is obtained when the dial is turned in the direction of number 6. And a lower speed is obtained when it is turned in the direction of number 1. This allows the ideal speed to be selected for optimum material processing, i.e. the speed can be correctly adjusted to suit the material and bit diameter.

GENERAL OPERATING INSTRUCTIONS

1. Make sure that the Power Switch is in the off position, then plug in the tool.
2. Adjust the router speed to suit the working material and bit diameter. to adjust speed, turn the speed control knob from 1 (the slowest speed) to 6 (the fastest speed). Determine the optimum speed by testing on a scrap piece of material.
3. Turn the power switch on and run the tool for about 10 seconds before routing to ensure that all moving parts are running smoothly, and there are no loose parts, rattles, or sparking that would indicate damage.
4. When using the fence, cut parallel to the edge of the workpiece with the fence following the edge.
5. When using a temporary guide, cut with the fence following the edge of the temporary guide.
6. When making a circle cut, with the nail in place through the center hole of the fence, plunge the router bit into the workpiece and rotate the router in a circle around the nail.
   NOTE: The router bit rotates clockwise. Adjust for this while cutting:
   • For most materials, it is best to move the router from left to right as you face the workpiece.
   • When cutting outside edges, move the router counterclockwise.
     When cutting inside edges, move the router clockwise.
7. To prevent accidents, turn off the tool and unplug it after use. Clean, then store the tool indoors out of children’s reach.

MAINTENANCE

ATTENTION: To prevent serious injury from accidental operation: make sure that the power switch is in the off position and unplug the tool from its electrical outlet before performing any procedure in this section.
To prevent serious injury from tool failure, do not use damaged equipment. If abnormal noise or vibration occurs, have the problem corrected before further use.
CLEANING, MAINTENANCE, AND LUBRICATION

1. Before each use, inspect the general condition of the tool. Check for:
   • loose hardware
   • misalignment or binding of moving parts
   • damaged cord/electrical wiring
   • cracked or broken parts
   • any other condition that may affect its safe operation.
2. After use, wipe the external surfaces of the tool with a clean cloth.
3. Periodically, wear ANSI-approved safety goggles and NIOSH-approved breathing protection and blow dust out of the motor vents using dry compressed air.
4. Periodically wipe the Collet, Collet Cone, and router bits with a light oil to prevent rust.
5. Over time, if the performance of the tool diminishes or it stops working completely, it may be necessary to replace the Carbon Brushes.
   This procedure must be completed by a qualified technician.
6. ATTENTION: If the supply cord of this power tool is damaged, it must be replaced only by a qualified service technician.

TROUBLESHOOTING

Problem	Possible Causes	Likely Solutions
Tool wil not start	1.  Cord not connected. 2.  No power at the outlet. 3.  Tool’s thermal reset breaker tripped (if equipped) 4.  Internal damage or wear. Carbon brushes or Power Switch, for example.)	1. Check that the cord is plugged in. 2. Check the power at the outlet. If the outlet is unpowered, turn off the tool and check the circuit breaker. If the breaker is tripped, make sure the circuit is right capacity for the tool and the circuit has no other loads. 3. Turn off the tool and allow it to cool. Press the reset button on the tool 4. Have a technician service tool.
Tool operates slowly	1. The forcing tool works too fast. 2. The extension cord is too long or the cord diameter is too small.	1.  Allow the tool to work at its own rate. 2.  Eliminate the use of extension cords. If an extension cord is needed, use one with the proper diameter for its length and load. See Extension Cords in the Grounding section on
Performance decreases over time	1.  Carbon brushes worn or damaged. 2.  Router bit dull or damaged.	1.  Have a qualified technician replace brushes. 2.  Use sharp bits. Replace as needed.
Excessive noise or rattling	Internal damage or wear (Carbon brushes or bearings, for example)	Have a technician service tool.
Overheating	1. The forcing tool to working too fast. 2.  Accessory misaligned. 3.  Router bit dull or damaged. 4.  Blocked motor housing vents. 5. The motor is being strained by a long or small diameter extension cord.	1.  Allow the tool to work at its own rate. 2.  Check and correct the accessory to fence and/ or table alignment. 3.  Use sharp bits. Replace as needed. 4.  Wear ANSI-approved safety goggles and a NIOSH-approved dust mask/respirator while blowing dust out of the motor using compressed air. 5.  Eliminate the use of extension cords. If an extension cord is needed, use one with the proper diameter for its length and load. See Extension Cords in the Grounding section of page 6.
Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect the power supply before service.

EXPLODED VIEW

PARTS LIST

WARNING: When servicing, use only original equipment replacement parts.

• The use of any other parts may create a safety hazard or cause damage to the variable speed compact router.
• Any attempt to repair or replace electrical parts on this power washer may create a safety hazard unless repairs are performed by a qualified technician.
• For more information, call the Toll-free Helpline at 1-866-349-8665.
• Monday – Friday: 9 am to 5 pm Eastern Standard Time.
• Always order by key number.

Key#	Part #	Part Name	Qty
1	1258-500-001	RATING PLATE	1
2	1258-500-002	BACK COVER	1
3	1258-500-003	CONSTANT POWER VARIABLE SPEED	1
4	1258-500-004	JUNCTION BLOCK	1
5	1258-500-005	ON-OFF SWITCH	1
6	1258-500-006	TAPPING SCREW ST4.2X13	2
7	1258-500-007	CABLE CLAMP	1
8	1258-500-008	CORD STRAIN RELIEF	1
9	1258-500-009	CABLE & PLUG	1
10	1258-500-010	BRUSH HOLDER SPRING	2
11	1258-500-011	CARBON BRUSH HOLDER	2
12	1258-500-012	CARBON BRUSH ASS.	2
13	1258-500-013	CARBON BRUSH CAP	2
14	1258-500-014	HOUSING	1
15	1258-500-015	STATOR	1
16	1258-500-016	CIRCLIP 4	1
17	1258-500-017	MAGNETIC RING	1
18	1258-500-018	WASHER 5	2
19	1258-500-019	BEARING SLEEVE	1
20	1258-500-020	BEARING 627-2RZ	1
21	1258-500-021	DUST EXCLUDING RING	1
22	1258-500-022	ARMATURE	1
23	1258-500-023	RETAINING RING A TYPE 17	1
24	1258-500-024	BEARING 6003-2RZ	1
25	1258-500-025	WASHER	1
26	1258-500-026	ISOLATION SLEEVE	1
27	1258-500-027	BUSHING	1

Key#	Part #	Part Name	Qty
28	1258-500-028	ALU HOUSING	1
29	1258-500-029	TAPPING SCREW ST4.2X32	4
30	1258-500-030	ADJUSTABLE HOLDER RUBBER	1
31	1258-500-031	HEX NUT M5	1
32	1258-500-032	LOCKING LEVER FOR DEPTH ADJUSTMENT	1
33	1258-500-033	LEVER COVERING	1
34	1258-500-034	ATTACHMENT LOCKING SCREW	1
35	1258-500-035	WASHER 6	2
36	1258-500-036	ADJUSTABLE HOLDER	1
37	1258-500-037	BASE PLATE	1
38	1258-500-038	SCREW M4X10	1
39	1258-500-039	DEPTH ADJUSTMENT KNOB	1
40	1258-500-040	LOCKING PAD	1
41	1258-500-041	GEAR	1
42	1258-500-042	PIN  4X4	1
43	1258-500-043	COLLET NUT	1
44	1258-500-044	ELASTIC COLLET	1
45	1258-500-045	SELF-LOCKING CAP	1
46	1258-500-046	SPRING	1
47	1258-500-047	SPINDLE LOCK	1
501	1258-500-048	STRAIGHT LINE GUIDE RULER	1
501-1	1258-500-049	HEAD NECK BOLTM6X10	1
501-2	1258-500-050	FIXED BOARD	1
501-3	1258-500-051	STRAIGHT LINE GUIDE	1
501-4	1258-500-052	LOCKING NUT	1
502	1258-500-053	WRENCH 13	1
503	1258-500-054	WRENCH 22	1

WARRANTY

BENCHMARK COMPACT ROUTER

• If this Benchmark tool fails due to a defect in material or workmanship within five years from the date of purchase, return it to any Home Hardware store with the original bill of sale for exchange. 3-year warranty for the battery and charger. This warranty does not include expendable parts, including but not limited to blades, brushes, belts,and light bulbs.
• This warranty covers defects in material or workmanship only. It does not cover normal wear and tear, failure due to abuse/misuse, or defects caused by careless or accidental mishandling. If this Benchmark product is used for commercial or rental purposes, this warranty does not apply.

CONTACT

• BENCHMARK TOOLS CANADA
• ST. JACOBS, ONTARIO N0B 2N0
• © 03 / 2021 Home Hardware Stores Limited
• CUSTOMER SERVICE/TECH SUPPORT
• 1-866-349-8665

This BenchmarkTM product carries a five (5) year LIMITED warranty against defects in workmanship and materials. The charger and batteries carry a three (3) year LIMITED warranty. See Owner’s Manual for full details.

FAQ

• Q: How do I adjust the speed of the compact router?
  • A: You can adjust the speed by selecting one of the 6 adjustable speeds ranging from 10,000 to 30,000 RPM using the speed control feature.
• Q: What safety gear should I wear when using the compact router?
  • A: Always wear CSA-approved eye protection, ear protection, a face mask, non-slip gloves, sturdy clothing, and non-slip safety boots to ensure your safety during operation.
• Q: What should I do in case of electrical hazards?
  • A: Use proper circuit protection and ensure the tool is connected to a 120V AC, 15A circuit. Replace the power cord immediately if it shows signs of wear, cuts, or damage to avoid shock or fire hazards.

Documents / Resources

Scribd HDA802B 6.5A Variable Speed Compact Router [pdf] User Manual 1258-500, HDA802B, HDA802B 6.5A Variable Speed Compact Router, HDA802B, 6.5A Variable Speed Compact Router, Variable Speed Compact Router, Compact Router, Router

References

• User Manual