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SAVCH S3100 A/E Series Inverter General Vector Control

SAVCH S3100 A E Series Inverter General Vector Control

Company Profile

Taiwan Savch Electric Co., Ltd was set up in Quanzhou, Fujian province in 2001 and established a research and development center in Shanghai. It is one of the first few companies to develop and produce motor drives in China. In 2005, it became China’s top ten inverter brands. The company relies on a strong R & D team and world-class power electronics production and quality control system (OEM for top international brand) to provide customers with high-performance servo drives, inverters, computer controllers and other industrial control products.
The company focuses on the frontier technology fields of “industrial intelligence, energy saving, green energy”, and adheres to the core goal of “creating value for customers”, and establishes a technical R&D team that highly conforms to customer industry characteristics and highly integrated mechatronics and provide more efficient and resource-efficient system solutions for various industries customers. For the pass years, the company has established a global equal and close cooperation agent system, and customer service system with user satisfaction as an indicator, widely used in ceramics, packaging, textile, dyeing and finishing, engineering upgrading, lifting, road, CNC machine tools, glass, mining, petroleum, shipbuilding, military and even farming and animal husbandry and other equipment fields.

S3100A/E series of products is an upgraded version of our S3100 series inverter. Under the premise of ensuring the original high configuration of the hardware remains unchanged, the operation mode is adjusted according to the usage habits of domestic customers, and the driver performance and functions of the bottom and application layers of the software are respectively improved:

  • Support asynchronous motor and permanent magnet synchronous motor control.
  • The maximum starting torque is 0.5Hz, 200%, and the speed accuracy is 0.1%.
  • The latest vector algorithm of permanent magnet synchronization, start without reversal. Support 3200Hz high frequency output.
  • Simple PLC, built-in swing frequency function.
  • Can realize the main and auxiliary frequency superposition control.

For More Convenient Maintenance

  • Integrate into the easy disassembly modularization factor.
  • The maintenance is easier and it is convenient to sink heat and clean internal.

SAVCH S3100 A E Series Inverter General Vector Control 1

Common DC Bus

All the power range support the common DC bus application, to share with the energe, and reduce the braking resistor power or cancel the brake resistor.

SAVCH S3100 A E Series Inverter General Vector Control 2

More Comprehensive Protection

  • More optimized module temperature management. If the temperature of environment is high or over loading, it can protect more ti-mely and considerately.
  • More optimized short-circuit protection.
  • 2T series 4.0kW, 4T series 5.5kW and below, equipped with built-in charging resistor overheating protection unit.

More Flexible Operation
External input terminal can select the two working modes, NPN, PNP to connect with external PLC and touch screen neatly.

Characteristics

  • The overload capacity is 150%-60 seconds for the G type and 120%-60 seconds for the P type.
  • The maximum starting torque (SVC) is 200%-0.5Hz, and the speed accuracy is 0.1%.
  • The latest vector algorithm for permanent magnet synchronization does not reverse when starting.
  • 3-point V/f curve setting, 6 sets of V/f curve setting, V/f separation control.
  • Instant stop function, speed tracking function, effective brake suppression function.
  • Instantaneous stop non-stop function, speed tracking function, effective brake suppression function.
  • Built-in PID function, simple PLC function, swing frequency function.
  • Multi-channel multi-function terminal, include optional function 1 high-speed pulse input, 1 high-speed pulse output.
  • The external terminals can be selected from NPN and PNP modes, which are more flexible with external PLC and touch screen. Built-in brake transistor for power models up to 22kW.
  • Switch to high frequency (3200Hz) output.
  • With double limit specification: G type heavy load / P type light load specification can be set by parameters.
  • Provide a variety of fault protection functions: inverter short circuit protection, over voltage, over current, overload, over temperature and other protection functions.

Various Application

  • S3100A/E series is an enhanced current vector control general-purpose inverter, supporting asynchronous motor and pe-rmanent magnet synchronous motor control, DSP control system main chip upgrade, a new high-performance current v-ector control method (SVC), V/f control, V /f separation control, torque control.
  • The application is more flexible and the performance is more stable. It can be widely used in applications with high requi-rements for speed control accuracy, torque response speed and low frequency output characteristics.

Function Description

Multi terminal ports:

AVI DC0~+10V input
AVI2/ACI DC0~+10V/DC4~20mA
MI5 Pulse input

Fast current limiting: The fast current limiting function can avoid the over current alarms in the inverter freque-ntly. When the current exceeds the current protection p-oint, the fast current limit function can limit the current within the current protection point quickly to protect the safety of the device and avoid over current alarms cau-sed by sudden load or interference.

SAVCH S3100 A E Series Inverter General Vector Control 3

AFM Analog output
DFM Pulse output

Chemical fiber and other industries needing for traverse, winding frequency swing function: make the forming sp-indle flat, no drum.

SAVCH S3100 A E Series Inverter General Vector Control 4

Powerful current vector control and high starting torque: No speed sensor vector control support to run under condition of block running. Under 0.5Hz, the rated out-put torque is 200%; Sensor-less vector control reduces sensitivity to motor parameters and improves field ada-ptability.

SAVCH S3100 A E Series Inverter General Vector Control 5

Instantaneous power failure without stopping: It means that the inverter will not stop when there is an insta-ntaneous power failure. In the case of instantaneous po-wer failure or sudden voltage drop, the inverter reduces the output speed, and the load is fed back to the energy to compensate for the voltage drop to keep the inverter running for a short time.

SAVCH S3100 A E Series Inverter General Vector Control 6

Operation Keypad

Function Description

SAVCH S3100 A E Series Inverter General Vector Control 7

Dimension (unit: mm)

Below 18.5kW (include 18.5kW)

SAVCH S3100 A E Series Inverter General Vector Control 8

Above 22kW (include 22 kW)

SAVCH S3100 A E Series Inverter General Vector Control 9

Note: the operation can extend by common cable (8 cores)

Epitaxial receptacle dimension description (unit: mm)

SAVCH S3100 A E Series Inverter General Vector Control 10

Model Description

SAVCH S3100 A E Series Inverter General Vector Control 11

Product Specification

Common specification

Item Explanation
Control characteristic Control mode V/f control, open loop vector control, torque control
Range of output frequency 0~500.00Hz (V/f highest 3200.0Hz)
Frequency setting resolution 0.01 Hz
Output Frequency setting resolution 0.01 Hz
PWM carrier frequency Adjust from 0.5kHz to 16kHz
Torque boost Open loop vector control (SVC): G type: 0.5Hz/150%,P type: 0.5Hz/120%
 

V/f curve

Three types: line, multi-point. Nth power V/f curve

(1.2th power, 1.4th power, 1.6th power, 1.8th power, 2th power)

V/f separation Two types: full separation, semi-separation
Jump frequency Adjust from 0.1Hz to 500.00Hz
Acceleration/ deceleration time 0.00 to 65000 seconds (4-stage acceleration/deceleration time is set independently), linear or S-curve acceleration/deceleration mode.
Over current stall prevention level Can be set according to the motor load characteristics with 100~200% of the rated current of the driver
DC brake When stopping, it can be operated from 0.00 to the maximum operating frequency, and the braking current is

0 to 100% of the rated current. Start time 0-100.0 seconds, stop time 0-100.0 seconds.

Brake torque 20% (external optional brake resistor can reach 125%)

(1-50HP brake transistor built-in, 60HP and above can be connected to the external brake unit module)

Speed ratio open loop vector control:1:100
Operation charactreristic Frequency setting signal bit operation board set by
external

terminal

DC0-10V,DC4-20mA,Serial communication (RS485)
 

Operation signal

bit operation board Available to be operated by RUN, STOP, JOG keys
external terminal 2-wire/3-wire operation, jog operation, serial communication (RS485)
 

 

Input terminal of multi-function

Forward and reverse running, three-line running control, Forward and reverse jog running, free stop, reset fault, running pause, external fault input, increment/decrement frequency terminal setting, 16-segment preset speed switching, acceleration/deceleration time switching , frequency source switching, running command switching, PID control, PLC status reset, pause swing frequency, reset swing frequency, prohibit acceleration and deceleration, disable torque control, calculator function, length count, frequency increase and decrease setting clear, high speed pulse frequency , stop DC braking, frequency modification enable, speed control and torque control switching, clear running time of this time.
Item Explanation
Operation charactreristic  

 

Output terminal of multi-function

Inverter operation, fault output, frequency level detection FDT output, frequency arrival, zero speed oper- ation, overload pre-alarm, count value arrival, length arrival, PLC cycle completion, cumulative running time arrival, frequency limitation, torque limit Ready to run, AVI1>AVI2, upper limit frequency arrival, lower limit frequency arrival (operation related), undervoltage status output, communication setting, cumulative power- on time arrival, frequency arrival output, timing arrival output, offload, reverse In operation, the zero current state, the module temperature reaches, the output current exceeds the limit, the lower limit frequency

arrives (the stop is also output), the alarm output (continues to run), and the running time arrives.

Analog signal output Corresponding to the actual output frequency, output current, output voltage, etc.
Fault signal contact Contact “ON” (relay or two open collector outputs when the AC drive fails)
 

Inner function

Output frequency upper and lower limit setting, instantaneous power failure restart, abnormal fault restart, speed tracking, Simple PLC, multi-speed operation, PID control, timing control,Automatic regulated output regulation, Abnormal record, parameter lock, parameter factory reset, Reverse rotation prohibited, overcur- rent stall prevention, overvoltage stall prevention, electronic thermal relay
 

 

Protection function

Short circuit protection, acceleration over current, deceleration over current, constant speed over current, acceleration over voltage, deceleration over voltage, constant speed over voltage, bus undervoltage fault, motor overload, inverter overload, over torque protection, loss phase on the output (7.5G/11P and above), loss phase on the output , module overheating, external fault, communication fault, current detection fault, motor self-learning fault, parameter read and write abnormality, inverter hardware abnormality, motor short circuit to ground, running time arrival, the power-on time arrives, the load dropped, the PID feedback

disconnected, and the fast current limit timeout.

 

Number of part on keypad

Contains 8 function keys, 5-digit 8-segment LED display, 6 status indicator LED lights, Can set the frequency, display the actual output frequency, output current, user-defined unit Parameter browsing and modification settings and parameter locking, abnormal fault display Executable operation, stop, reset, forward/reverse,

jogging

Environment Operation temperature -10℃ to +40℃
Temperature of stock -20℃ to +60℃
Humidity of operation environment Below 90%RH, No condensation
Height of installation No more than 1000m in height, no corrosive gas, liquid, dust
Vibration Below 20Hz 9.80665m/s² (1G),20~50Hz 5.88m/s² (0.6G)
Enclosure IP20 (Depending on the end customer’s installation environment)

Standard Specification
220V single phase/three phase series

Item Specifications
 

S3100A/E-2T***G

0.4 0.75 1.5 2.2 4.0 5.5 7.5
Output Maximum applicable motor output power(kW) 0.4 0.75 1.5 2.2 4.0 5.5 7.5
Maximum applicable motor output power(HP) 0.5 1 2 3 5.4 7.4 1
Output rated capacity(kVA) 1.1 1.5 2.7 3.7 6.5 9.5 12.2
Output rated current(A) 2.3 4.0 7.0 9.6 17.0 25 32
Output frequency range 0~500Hz
Overload capacity 150%-60s
Max output voltage same to input voltage
Input Phase,voltage,Frequency Single phase/three phase 200~240V 50/60Hz
Voltage frequency variations Voltage:±15%    Frequency:±5%
 

Input current(A)

single phase 5.4 8.2 14.2 23 no single phase input
three phase 3.1 5.0 7.7 11.1 22.2 31.5 42.7
Cooling method Fan cooling

440V three phase series

Item Specifications
S3100A/E-4T***G/P 0.75 1.5 2.2 4.0 5.5 7.5 11 15 18.5 22 30 37 45 55
Output  

Maximum applicable motor output power(kW)

 

0.75

 

1.5

 

2.2

 

4.0

 

5.5

 

7.5

 

11

 

15

 

18.5

 

22

 

30

 

37

 

45

 

55

 

Maximum applicable motor output power(HP)

 

1

 

2

 

3

 

5.4

 

7.4

 

10

 

14.7

 

20

 

24.7

 

29.4

 

40

 

50

 

60

 

74

Output rated capacity(kVA) 1.9 2.9 3.9 6.9 9.9 13 19.1 24.4 28.2 34.3 45.7 57.1 68.6 83.8
 

Output rated current(A)

2.5

(3.2)

3.8

(4.7)

5.1

(6.5)

9

(11.8)

13

(15)

17

(21.7)

25

(28.5)

32

(35.4)

37

(42)

45

(60)

60

(75)

75

(85)

90

(110)

110

(152)

Output frequency range 0~500Hz
 

Overload capacity

G type: 150%-60seconds P type: 120%-60seconds
Max output voltage same to input voltage
Input Phase,voltage,Frequency Three phase 380-460V 50/60Hz
Voltage frequency variations Voltage: ±15% Frequency: ±5%
Input current(A) 3.4 5.0 5.8 10.5 15 20.5 26 35 38 46 62 76 92 113
Cooling method Fan cooling
Item Specifications
S3100A/E-4T***G/P 75 90 110 132 160 185 200 220 250 280 315 355 400 450 500
Output  

Maximum applicable motor output power(kW)

 

75

 

90

 

110

 

132

 

160

 

185

 

200

 

220

 

250

 

280

 

315

 

355

 

400

 

450

 

500

 

Maximum applicable motor output power(HP)

 

100

 

120

 

147

 

176

 

214

 

247

 

267

 

294

 

334

 

374

 

420

 

470

 

530

 

600

 

660

Output rated capacity(kVA) 114.3 134 160 191 229 259 290 316 358 396 445 500 565 630 700
 

Output rated current(A)

152

(176)

176

(210)

210

(253)

253

(304)

304

(340)

340

(377)

377

(426)

426

(465)

465

(520)

520

(585)

585

(650)

650

(725)

725

(820)

820

(860)

 

860

Output frequency range 0~500Hz
 

Overload capacity

G type: 150%-60seconds P type: 120%-60seconds
Max output voltage same to input voltage
Input Phase,voltage,Frequency Three phase 380-460V 50/60Hz
Voltage frequency variations Voltage: ±15% Frequency: ±5%
Input current(A) 157 180 214 256 308 345 382 430 470 525 590 655 730 825 865
Cooling method Fan cooling

Basic Wiring Diagram

The following diagram is the standard wiring diagram of S3100A/E series AC motor driver. If only digital control panel (HCA-OP-A2/HCA-OP-B2) was used, only main circuit terminal wiring applicable.

SAVCH S3100 A E Series Inverter General Vector Control 12

Remarks:

  1. The external terminal has two AVI inputs (AVI1, AVI2), one of which is shared with ACI and can be switched to each other.
  2. Analog current frequency command ACI: It can switch 4~20mA or 0~+10V as input signal according to J3.
  3. There are 5 multi-function input terminals (MI1~MI5) in the external terminal, and the configuration input can be selected.
  4. The external terminals have 2 open collector outputs (MO1, DFM).
  5. The external terminal has one relay output (RA-RB-RC).
  6. The power of 22kW and above can be equipped with I/O expansion card: HCA-EIO-AO/MC1, the whole machine realizes 2 analog (voltage/current optional) signals + 2 relay outputs.

External Dimensions

External Dimensions of inverter (Unit: mm)

SAVCH S3100 A E Series Inverter General Vector Control 13

SAVCH S3100 A E Series Inverter General Vector Control 14

SAVCH S3100 A E Series Inverter General Vector Control 15

SAVCH S3100 A E Series Inverter General Vector Control 16

SAVCH S3100 A E Series Inverter General Vector Control 17

SAVCH S3100 A E Series Inverter General Vector Control 18

SAVCH S3100 A E Series Inverter General Vector Control 19

Inverter Size (Unit: mm)

Inverter Type W W1 W2 H H1 D M N Fig.
S3100A/E-2T0.4G  

 

108

 

 

94

 

 

94

 

 

138.1

 

 

118

 

 

159.5

 

 

5

 

 

5

 

 

Size 1

S3100A/E-2T0.75G
S3100A/E-2T1.5G
S3100A/E-4T0.75G/1.5P
S3100A/E-4T1.5G/2.2P
S3100A/E-4T2.2G/4.0P
S3100A/E-2T2.2G  

 

130

 

 

108

 

 

108

 

 

209

 

 

198

 

 

169.8

 

 

5

 

 

5

 

 

Size 2

S3100A/E-2T4.0G
S3100A/E-4T4.0G/5.5P
S3100A/E-4T5.5G/7.5P
S3100A/E-4T7.5G
S3100A/E-2T5.5G  

 

 

180

 

 

 

160

 

 

 

160

 

 

 

298

 

 

 

284

 

 

 

180

 

 

 

6.5

 

 

 

6.5

 

 

 

Size 3

S3100A/E-2T7.5G
S3100A/E-4T7.5G/11P
S3100A/E-4T11G/15P
S3100A/E-4T15G/18.5P
S3100A/E-4T18.5G/22P
S3100A/E-4T22G
S3100A/E-4T22G/30P  

260

 

176

 

176

 

412

 

397.5

 

203

 

6.5

 

13

 

Size 4

S3100A/E-4T30G/37P
S3100A/E-4T37G/45P
S3100A/E-4T45G/55P  

 

320

 

 

160

 

 

230

 

 

580

 

 

563

 

 

280

 

 

9

 

 

17

 

 

Size 5

S3100A/E-4T55G/75P
S3100A/E-4T75G/90P
S3100A/E-4T90G/110P
S3100A/E-4T110G
S3100A/E-4T110G/132P  

460

 

160

 

160

 

778

 

745

 

340

 

12.5

 

12.5

 

Size 6

S3100A/E-4T132G/160P
S3100A/E-4T160G
S3100A/E-4T185G/200P  

393

 

150

 

150

 

882

 

849

 

413

 

13

 

25

 

Size 7

S3100A/E-4T200G/220P
S3100A/E-4T220G
S3100A/E-4T220G/250P  

500

 

190

 

190

 

882

 

849

 

414

 

13

 

25

 

Size 8

S3100A/E-4T250G/280P
S3100A/E-4T280G/315P
S3100A/E-4T315G
S3100A/E-4T315G/355P  

626

 

250

 

250

 

982

 

949

 

408

 

13

 

25

 

Size 9

S3100A/E-4T355G/400P
S3100A/E-4T400G/450P
S3100A/E-4T450G/500P 737 250 250 982 947 413 13 25 Size 10
S3100A/E-4T500G

Service Network
Website: w ww.savch.net

Documents / Resources

SAVCH S3100 A/E Series Inverter General Vector Control [pdf] Owner's Manual
S3100 A E Series, Inverter General Vector Control, S3100 A E Series Inverter General Vector Control, General Vector Control

References

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