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ROHM BM2P094F-EVK-001 Output Power 5W Isolation Fly Back Conveter

ROHM-BM2P094F-EVK-001-Output-Power-5W-Isolation-Fly-Back-Conveter-product

Specifications

Description Symbol Min Typ Max Unit Condition
Voltage Vin 90 264 Vac VinAC100V/230V
Input Frequency fac 47 50/60 63 Hz
No Load Input Power 50 mW
Voltage Output Vout 4.75 5 5.25 V
Current Output Iout 1 A
Ripple Voltage Output Vripple 100 mV 20MHz Bandwidth
Efficiency 70 2 %
Board No: BM2P094F-EVK-001

High Voltage Safety Precautions

  • Read all safety precautions before use
  • Please note that this document covers only the BM2P094F evaluation board (BM2P094F-EVK-001) and its functions. For additional information, please refer to the datasheet.

To ensure safe operation, please carefully read all precautions before handling the evaluation board

Depending on the configuration of the board and voltages used, Potentially lethal voltages may be generated. Therefore, please make sure to read and observe all safety precautions described in the red box below.

Before Use

  1. Verify that the parts/components are not damaged or missing (i.e., due to the drops).
  2. Check that there are no conductive foreign objects on the board.
  3. Be careful when performing soldering on the module and/or evaluation board to ensure that solder splash does not occur.
  4. Check that there is no condensation or water droplets on the circuit board.
    During Use
  5. Be careful not to allow conductive objects to come into contact with the board.
  6. Brief accidental contact or even bringing your hand close to the board may result in discharge and lead to severe injury or death. Therefore, DO NOT touch the board with your bare hands or bring them too close to the board. In addition, as mentioned above please exercise extreme caution when using conductive tools such as tweezers and screwdrivers.
  7. If used under conditions beyond its rated voltage, it may cause defects such as short-circuit or, depending on the circumstances, explosion or other permanent damage.
  8. Be sure to wear insulated gloves when handling is required during operation.
    After Use
  9. The ROHM Evaluation Board contains the circuits which store the high voltage. Since it stores the charges even after the connected power circuits are cut, please discharge the electricity after using it, and please deal with it after confirming such electric discharge.
  10. Protect against electric shocks by wearing insulated gloves when handling.

This evaluation board is intended for use only in research and development facilities and should by handled only by qualified personnel familiar with all safety and operating procedures. We recommend carrying out operation in a safe environment that includes the use of high voltage signage at all entrances, safety interlocks, and protective glasses.

Reference Board Specification

Description Symbol Min Typ Max Unit Condition
 

Input

Voltage Vin 90   264 Vac  
Frequency fac 47 50/60 63 Hz  
No Load Input Power       50 mW Vin:AC100V/230V
 

 

Output

Voltage Vout 4.75 5 5.25 V  
Current Iout 1     A  
Ripple Voltage Vripple     100 mV 20MHz Bandwidth
Efficiency   70     % Output:5V 1A

ROHM-BM2P094F-EVK-001-Output-Power-5W-Isolation-Fly-Back-Conveter-fig-1

Application Schematic

ROHM-BM2P094F-EVK-001-Output-Power-5W-Isolation-Fly-Back-Conveter-fig-2

Component List

Item Specifications Parts name Manufacture
C3 0.1 µF, 310 V 890334025017CS WURTH ELECTRONIK
C15,C33 0.1 µF, 100 V HMK107B7104MA-T TAIYO YUDEN
C25 2,200 pF, 630 V GRM31B5C2J222JWA1 MURATA
C27 470 µF, 35 V 860080575017 WURTH ELECTRONIK
C29,C32 4.7 µF, 400 V 860021374008 WURTH ELECTRONIK
C30 2.2 µF, 50 V UMK212BB7225MG-T TAIYO YUDEN
C31 2200 pF, 300 V DE1E3RA222MJ4BP01F MURATA
C35 1000 pF, 100 V HMK107B7102KA-T TAIYO YUDEN
D1,D2,D3, D4 1 A, 1000 V 1N4007-GP VISHAY
D11 FRD, 0.8 A, 700 V RFN1LAM7S ROHM
D12 FRD, 0.5 A, 200 V RF05VAM2S ROHM
F1 1 A, 300 V 36911000000 LITTELFUSE
IC1   BM2P094F ROHM
L2 2200 µH 5300-41-RC BOURNS
LF1 10 mH UU9.8V-02100 ALPHA TRANS
M101 SBD, 6 A, 90 V RB095BGE-90 ROHM
R16 1.3 Ω KTR25JZPF1R30 ROHM
R31 220 kΩ ESR18EZPJ224 ROHM
R33,R34, R36 12 kΩ MCR03EZPFX1202 ROHM
R35 330 Ω MCR03EZPJ331 ROHM
R37 1 kΩ MCR03EZPJ102 ROHM
R38 0 Ω MCR03EZPJ000 ROHM
R39 10 Ω MCR10EZPJ100 ROHM
T1 EE13 XE2494Y ALPHATRANS
U5   TL431BCLP TI
U6   LTV-817-B LITEON
N BLUE LC-2-G-SKY MAC8
L BLUE LC-2-G-SKY MAC8
5V/1A RED LC-22-G-RED MAC8
GND BLACK LC-2-G-BLACK MAC8

Transformer:YPP1181 (EE13)

ROHM-BM2P094F-EVK-001-Output-Power-5W-Isolation-Fly-Back-Conveter-fig-3

  • Core:  Tomita 2G8-EE13x12x6.3 or compatible
  • Bobbin: Tomita TBB347 Vertical/Terminal Pins 5-5(10pins) or compatible
  • AL-Value: 79.1 nH/N2
  • Inductance(1-3pin): 1.336 mH±15%
Coil Terminal Turns Wire Winding Method
NP1 ‘1-2 65 2UEW 0.2 FIT(密)
NS1 ‘6-10 11 TEX-E 0.4 1 Layer FIT(密)
ND ‘5-4 31 2UEW 0.2 1 Layer FIT(密)
NS2 ‘7-9 11 TEX-E 0.4 1 Layer FIT(密)
NP2 ‘2-3 65 2UEW 0.2 FIT(密)
  • Isolation Voltage :P-S :AC3.0kVrms 1MIN 2mA or AC3.6kVrms 1S 2mA
  • Winding beginning: Fix with barrier tape
  • PS-CORE :AC1.5kVrms 1MIN 2mA or AC1.8kVrms 1S 2mA
  • Winding end: Interpose the line drawn, Isolation Resistance P-S,
  • PS-CORE:100MΩ at DC500V

Measurement Data

Vin(V) Pin(W) Vout(V) Iout(A) Pout(W) η(%)
 

 

90

0.034 5.007 0 0
0.105 5.007 0.01 0.050 47.5
1.611 5.003 0.25 1.251 77.6
3.222 5.000 0.5 2.500 77.6
4.956 4.998 0.75 3.748 75.6
6.751 4.996 1 4.996 74.0
 

 

100

0.034 5.007 0 0
0.105 5.007 0.01 0.050 47.7
1.609 5.002 0.25 1.251 77.7
3.204 4.999 0.5 2.500 78.0
4.894 4.997 0.75 3.747 76.6
6.617 4.995 1 4.995 75.5
 

 

230

0.033 5.007 0 0
0.105 5.007 0.01 0.050 47.6
1.655 5.002 0.25 1.250 75.6
3.229 4.996 0.5 2.498 77.4
4.821 4.990 0.75 3.742 77.6
6.460 4.985 1 4.985 77.2
 

 

264

0.032 5.007 0 0
0.102 5.007 0.01 0.050 49.0
1.668 5.002 0.25 1.250 75.0
3.288 4.995 0.5 2.498 76.0
4.894 4.989 0.75 3.742 76.5
6.516 4.983 1 4.983 76.5

Conduction EMI

  • Vin:AC100V/50Hz
  • Vout:5V 1A

ROHM-BM2P094F-EVK-001-Output-Power-5W-Isolation-Fly-Back-Conveter-fig-4

  • Vin:AC230V/50Hz
  • Vout:5V 1A

ROHM-BM2P094F-EVK-001-Output-Power-5W-Isolation-Fly-Back-Conveter-fig-5

Notice

  1. The information contained in this document is intended to introduce ROHM Group (hereafter referred to asROHM) products. When using ROHM products, please verify the latest specifications or datasheets before use.
  2. ROHM products are designed and manufactured for use in general electronic equipment and applications (such as Audio Visual equipment, Office Automation equipment, telecommunication equipment, home appliances, amusement devices, etc.) or specified in the datasheets. Therefore, please contact the ROHM sales representative before using ROHM products in equipment or devices requiring extremely high reliability and whose failure or malfunction may cause danger or injury to human life or body or other serious damage (such as medical equipment, transportation, traffic, aircraft, spacecraft, nuclear power controllers, fuel control, automotive equipment including car accessories, etc. hereafter referred to as Specific Applications). Unless otherwise agreed in writing by ROHM in advance, ROHM shall not be in any way responsible or liable for any damages, expenses, or losses incurred by you or third parties arising from the use of ROHM Products for Specific Applications.
  3. Electronic components, including semiconductors, can fail or malfunction at a certain rate. Please be sure to implement, at your own responsibilities, adequate safety measures including but not limited to fail-safe design against physical injury, and damage to any property, which a failure or malfunction of products may cause.
  4. The information contained in this document, including application circuit examples and their constants, is intended to explain the standard operation and usage of ROHM products, and is not intended to guarantee, either explicitly or implicitly, the operation of the product in the actual equipment it will be used. As a result, you are solely responsible for it, and you must exercise your own independent verification and judgment in the use of such information contained in this document. ROHM shall not be in any way responsible or liable for any damages, expenses, or losses incurred by you or third parties arising from the use of such information.
  5. When exporting ROHM products or technologies described in this document to other countries, you must abide by the procedures and provisions stipulated in all applicable export laws and regulations, such as the Foreign Exchange and Foreign Trade Act and the US Export Administration Regulations, and follow the necessary procedures in accordance with these provisions.
  6. The technical information and data described in this document, including typical application circuits, are examples only and are not intended to guarantee to be free from infringement of third parties intellectual property or other rights. ROHM does not grant any license, express or implied, to implement, use, or exploit any intellectual property or other rights owned or controlled by ROHM or any third parties with respect to the information contained herein.
  7. No part of this document may be reprinted or reproduced in any form by any means without the prior written consent of ROHM.
  8. All information contained in this document is current as of the date of publication and subject to change without notice. Before purchasing or using ROHM products, please confirm the latest information with the ROHM sales representative.
  9. ROHM does not warrant that the information contained herein is error-free. ROHM shall not be in any way responsible or liable for any damages, expenses, or losses incurred by you or third parties resulting from errors contained in this document.

Thank you for your accessing to ROHM product information. More detailed product information and catalogs are available, please contact us.

ROHM Customer Support System

Frequently Asked Questions

What should I do if I accidentally touch the board with bare hands?

Immediately stop handling the board, wear insulated gloves, and discharge any stored electricity before continuing.

Can I operate the evaluation board without wearing insulated gloves?

It is strongly recommended to wear insulated gloves during operation to prevent electric shocks and ensure safety.

What happens if the board is operated beyond its rated voltage?

Operating beyond the rated voltage may cause defects, short-circuits, explosions, or permanent damages. Always operate within the specified limits for safety.

How should I handle soldering on the module?

Exercise caution to prevent solder splash and ensure a safe soldering environment to avoid accidents and damage to the board.

Are there specific guidelines for storing the evaluation board?

Store the board in a dry, dust-free environment, away from conductive objects, and follow proper handling procedures to maintain its integrity.

How can I discharge electricity stored in the circuits after use?

Follow the recommended procedures provided in the safety precautions section of the manual to safely discharge any stored electricity before handling the board.

Can I use conductive tools such as tweezers and screwdrivers with the evaluation board?

Exercise extreme caution when using conductive tools near the board to avoid accidents, discharge, or damage. It is recommended to wear insulated gloves and follow safety guidelines.

Is there a risk of electric shock when operating the evaluation board?

Yes, there is a risk of electric shock due to potentially lethal voltages generated during operation. Always wear insulated gloves, follow safety precautions, and handle the board with care to prevent accidents.

What are the recommended safety measures for handling the evaluation board?

Ensure you read and follow all safety precautions outlined in the manual, wear insulated gloves, avoid contact with conductive objects, discharge stored electricity after use, and operate within specified voltage limits to maintain safety.

Can the evaluation board be used in any environment?

The evaluation board should only be used in research and development facilities by qualified personnel familiar with safety procedures. Operate in a safe environment with necessary safety measures in place for protection against high voltages.

How should I dispose of the evaluation board after use?

Follow proper disposal guidelines for electronic components and ensure all safety precautions are taken before handling and disposing of the evaluation board to prevent accidents and environmental hazards.

What are the key considerations for ensuring safe operation of the evaluation board?

Key considerations include verifying components before use, avoiding conductive objects near the board, wearing insulated gloves during handling, discharging stored electricity after use, and operating within specified voltage limits to prevent accidents and ensure safe operation.

Is there a risk of permanent damage if safety precautions are not followed?

Yes, failure to follow safety precautions may result in permanent damages, short-circuits, explosions, or injuries. Always prioritize safety measures and handle the evaluation board with caution to prevent such incidents.

Can I modify or repair the evaluation board on my own?

It is not recommended to modify or repair the evaluation board on your own unless you are a qualified professional with knowledge of high-voltage components. Seek assistance from authorized personnel for any modifications or repairs to ensure safety and proper functionality.

What should I do if I encounter an issue during operation of the evaluation board?

If you encounter any issues during operation, immediately stop using the board, disconnect power sources, wear insulated gloves, and refer to the troubleshooting section of the manual or contact technical support for assistance.

Documents / Resources

ROHM BM2P094F-EVK-001 Output Power 5W Isolation Fly Back Conveter [pdf] User Guide
BM2P094F-EVK-001, BM2P094F-EVK-001 Output Power 5W Isolation Fly Back Conveter, Output Power 5W Isolation Fly Back Conveter, Power 5W Isolation Fly Back Conveter, Isolation Fly Back Conveter, Conveter

References

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